2584657 - 3330C14 (PUMP) - MASTER CYLINDER .R.R for versions with A.B.S. (MY 2005)

Removing ( Refitting ) Open the bonnet.    Op. 5530B10 BATTERY - R+R.    Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R..    Op. 3330C41 BRAKE FLUID RESEVOIR CAP - R.R. FOR VERSIONS WITH ABS.    Op. 3330C30 BRAKE FLUID RESERVOIR - R + R AND WASH INSIDE.1. Use wrench (1a) to disconnect brake pipe fittings (1b) on the master cylinder.

	Description	Code
1a	Box spanner for brake connector	1.856.132.000

2. Unscrew both nuts (2a) securing master cylinder (2b) and withdraw from brake servo (2c). Refitting ( Removing ) Refit the master cylinder and secure by tightening nuts to the specified torque.

	Fastening	Component	dia	Value(daNm)
-	Nut	BRAKE MASTER CYLINDER (PUMP)	-	2.5 ± 0.4

Connect the brake pipe fittings to the master cylinder using an appropriate wrench.

	Description	Code
-	Box spanner for brake connector	1.856.132.000

	Fastening	Component	dia	Value(daNm)
-	Connector	FRONT BRAKE RIGID PIPE FROM MASTER CYLINDER	M10 x 1	1.4

    Op. 3330C30 BRAKE FLUID RESERVOIR - R + R AND WASH INSIDE.    Op. 0010T64 BRAKE AND/OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY.    Op. 0010T65 HYDRAULIC BRAKE SYSTEM - BLEED AIR.    Op. 3330C41 BRAKE FLUID RESEVOIR CAP - R.R. FOR VERSIONS WITH ABS.    Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R..    Op. 5530B10 BATTERY - R+R.Close the bonnet. Removing ( Refitting ) - Turn the ignition key to the OFF position.- Disconnect the negative battery terminal.

	Description	Connector
	BATTERY	See A001 BATTERY

    Op. 5530B10 BATTERY - R+R    Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R.    Op. 3330C41 BRAKE FLUID RESEVOIR CAP - R.R. FOR VERSIONS WITH ABS    Op. 3330C30 BRAKE FLUID RESERVOIR - R + R AND WASH INSIDE1. Connect a suitable recipient to the bleed valve of one front brake caliper.2. Loosen the bleed valve and pump the brake pedal several times to drain the fluid out of the brake fluid reservoir. 1. Disconnect the electrical connection for the brake fluid minimum level warning light switch.2. Undo the connectors for the rigid fluid pipes from the master cylinder.

	Description	Connector
1	BRAKE FLUID LEVEL SENSOR (SWITCH)	See K025 BRAKE FLUID LEVEL SENSOR (SWITCH)

1. Remove retaining collar (1a) and disconnect system supply pipe (1b) to the clutch pump.2. Undo the nuts (2a) and remove the master brake cylinder (2b) complete with fluid reservoir (2c). 1. Act on the clips (1a) and remove the oddments compartment assembly (1b). Refitting ( Removing ) - Install the master cylinder on the reservoir and do up the clips.- Tighten the fittings on the rigid pipes from the master cylinder to the electrohydraulic control unit to the specified torque.

	Fastening	Component	dia	Value (daNm)
	Connector	Brake pipe connectors	M10	1.4 ÷ 1.8

- Connect the system supply pipe to the clutch pump and apply a new retaining collar.- Connect the electrical connection to the brake fluid minimum level warning light switch.

	Description	Connector
	BRAKE FLUID LEVEL SENSOR (SWITCH)	See K025 BRAKE FLUID LEVEL SENSOR (SWITCH)

    Op. 3330C30 BRAKE FLUID RESERVOIR - R + R AND WASH INSIDE    Op. 3330C41 BRAKE FLUID RESEVOIR CAP - R.R. FOR VERSIONS WITH ABS    Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R.    Op. 5530B10 BATTERY - R+R    Op. 0010T64 BRAKE AND/OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY    Op. 0010T65 HYDRAULIC BRAKE SYSTEM - BLEED AIR- Connect the negative battery terminal.

	Description	Connector
	BATTERY	See A001 BATTERY