1004D40 ENGINE - POSITION ON STAND AND REMOVE - Fiat - DOBLO - eLearn

2585279 - 1004D40 engine - position on stand and remove

Tighten the lower alternator retaining bolt to torque.

	Fastening	Component	dia	Value(daNm)
-	Bolt	ALTERNATOR ASSEMBLY	M12	8

Tighten the upper alternator retaining bolt to torque (slotted area).

	Fastening	Component	dia	Value(daNm)
-	Bolt	ALTERNATOR ASSEMBLY	M10	5

Tighten the upper alternator retaining nut to torque.

	Fastening	Component	dia	Value(daNm)
-	Nut	ALTERNATOR ASSEMBLY	M10	5

Position the rigid engine support.Tighten the bolts securing the rigid engine mount to the cylinder block/crankcase to torque.

	Fastening	Component	dia	Value(daNm)
-	Bolt	RIGID ENGINE MOUNT, TIMING SIDE	M10 X 1.25	(Engine) 6

	Fastening	Component	dia	Value(daNm)
-	Bolt	RIGID ENGINE MOUNT, TIMING SIDE	M8 X 1.25	(Engine) 2.2

Removing ( Refitting

) Support the engine suitably in order to work on it safely.1. Loosen the bolts fixing the air conditioning compressor drive belt tensioner.2. Undo the micrometric screw (2a) and the adjustment nut (2b) to discharge the belt tension.3. Remove the air conditioning compressor drive belt.

1. Undo the bolt fixing the air conditioning compressor to the intake manifold.2. Undo the bolts securing the rigid mount to the cylinder block/crankcase.3. Remove the air conditioning compressor complete with rigid support and belt tensioner.

1. Undo the bolts fixing the belt tensioner.2. Release the belt tensioner, then remove the belt tensioner (2a) together with the alternator drive belt (2b).

1. Undo the fixing bolts.Disconnect the alternator leads.2. Remove the alternator from the engine.

	Description	Connector
-	Alternator	See A010 ALTERNATOR

Undo and remove the oil filter.1. Position the inlet side bracket for supporting the engine during overhauling.

	Description	Code
1	Bracket	1.861.042.000

2. Secure it to the cylinder block/crankcase using service bolts.

1. Position the exhaust side bracket for supporting the engine during overhauling.2. Tighten the fixing bolts.

	Description	Code
1	Bracket	1.861.042.000

Fit the engine on the rotating overhaul stand securing it using service bolts.Remove the engine mounting chains.

Refitting ( Removing

) Place the mounting chains in the special anchorage points checking that the engine is balanced.Undo the retaining bolts and remove the engine mounting brackets from the rotating stand.

	Description	Code
-	Bracket	1.861.042.000

Fit the oil filter securing it manually.Fit the alternator in the special housing and screw in the fixing bolts without tightening them.Connect the alternator leads.

	Description	Connector
-	Alternator	See A010 ALTERNATOR

1. Fit the belt tensioner.2. Tighten the fixing bolts.3. Fit the alternator drive belt on the pullies.4. Rotate the tensioner using the hexagonal opening (1a), then check that the belt tension is correct using the tool (1b).

	Description	Code
1b	Torque wrench	1.895.762.000

	Measurement		Value
-	tension check (daNm)		52 - 67

Fit the air conditioning compressor complete with rigid support and belt tensioner.Tighten the bolts securing the rigid mount to the cylinder block/crankcase.

	Fastening	Component	dia	Value(daNm)
-	Bolt	RIGID ENGINE MOUNT, TIMING SIDE	M10 X 1.25	(engine side) 7

	Fastening	Component	dia	Value(daNm)
-	Bolt	RIGID ENGINE MOUNT, TIMING SIDE	M10 X 1.25	(engine side) 2.5

Tighten the bolt fixing the air conditioning compressor to the intake manifold to torque.1. Fit the air conditioning compressor drive belt.2. Using the micrometric screw (2a) and the adjustment nut (2b), tension the air conditioning compressor drive belt.3. Lock the bolts fixing the air conditioning compressor drive belt tensioner.Use a torque wrench to check that the belt tension is correct.

	Description	Code
-	Torque wrench	1.895.762.000

	Measurement		Value
-	tension check (daN)		42 - 55

Tighten the tensioner fixing bolts.Remove the hooks and supports positioned previously.