2585281 - 1004E10 engine, removed - remove cylinder head and oil sump for inspection - includes positioning on stand and removal

    Op. 1004D40 ENGINE - POSITION ON STAND AND REMOVE.1. Disconnect the electrical connections (1a), (1b), (1c), (1d), (1e) and detach the engine wiring (1f).2. Disconnect the connections from the heater plugs (2a) and detach the wiring (2b).
1. Undo the bolt (1a) and remove the engine components single belt pulley (1b).2. Unscrew the bolts (2a) and remove the auxiliary drive belt pulley (2b).
1. Undo the bolts (1a) and remove the timing drive belt guards (1b).2. Loosen the timing belt tensioner nut.3. Release the timing belt.
1. Disconnect the oil vapour pipe (1a) after having disconnected the band (1b).2. Undo the bolts (2a) and remove the tappet cover complete with intake manifold (2b).
1. Undo the bolts (1a) and loosen the bands (1b), the disconnect the rigid coolant pipe (1c).
1. Loosen the connectors for the high pressure rigid pipes at the injectors.2. Undo the connectors (2a) on the injection pump and detach the high pressure fuel pipes (2b).
1. Undo the front fixing bolts (1a) and remove the mounting complete with injection pump (1b).2. Undo the bolts (2a) and detach the intake manifold (2b).
1. Undo the bolts (1a) and the bolts (1b) fixing the EGR flange, then detach the rigid coolant pipe complete with EGR solenoid valve.2. Undo the bolts (2a) and remove the heat shield (2b).3. Undo the nuts (3a) and remove the exhaust manifold (3b).4. Remove the seal.
1. Undo the bolts (1a) using the tool (1b) and remove the cylinder head assembly (1c).
DescriptionCode
1bSpanner1.852.154.000
2. Remove the cylinder head gasket.
Rotate the engine through 180° on the overhaul stand.1. Undo the front and rear bolts (1a) fixing the crankcase sump using the tool (1b).
DescriptionCode
1bSpanner1.860.833.000
2. Undo the crankcase sump side bolts (2a) using the tool (2b), bearing in mind that the rubber plugs in the metal casing must be removed in order to reach the flywheel side bolts.
DescriptionCode
2bSpanner1.860.834.000
3. Remove the crankcase sump (3a).
To release the sump from the crankcase, insert the tool (3b) between them using a hammer, then use a screwdriver for leverage in the projections in the sides of the crankcase sump.
DescriptionCode
3bBlade1.870.718.000