2584174 - 1020D14 front crank shaft oil seal cover - r + r and replace seals for versions with oil pump on crank shaft, timing side

Removing ( Refitting )     Op. 7055B54 PROTECTION/GUARD UNDER ENGINE - R.R.    Op. 4450B04 RIGHT FRONT WHEEL - R.R.    Op. 1092G10 SINGLE ENGINE BELT - R.R.    Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R    Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT    Op. 1032C43 TIMING BELT TENSIONER MOUNTING - R.R. WITH TIMING BELT REMOVED    Op. 1076B50 EXHAUST PIPE ATTACHMENT TO ENGINE/MANIFOLD - R + RPosition a suitable container for collecting the engine oil.1. Undo the plug and drain the engine oil into the container positioned previously.
1. Undo the retaining bolts.2. Position the flywheel guard.
1. Position a hydraulic column lift underneath the engine oil sump.2. Undo the lower bolts fixing the engine oil sump to the gearbox-differential unit.3. Remove the plugs on the flywheel guard and use tools (3a) and (3b) to unscrew the front and rear bolts (3c) and side bolts (3d) securing the oil sump to the crankcase.4. Use the tool to cut the strip of silicone sealant between the sump and crankcase.5. Remove the engine oil sump.
DescriptionCode
3aSpanner1.860.834.000
DescriptionCode
3bSpanner1.860.833.000
DescriptionCode
4Blade1.870.718.000
Undo the retaining bolts and remove the flywheel guard.1. Position the flywheel lock.2. Undo the fixing bolt (2a) and remove the pulley (2b).
DescriptionCode
1Counter-torque1.860.898.000
3. Undo the retaining bolts.4. Remove the mounting shown.
1. Remove the cartridge oil filter from the heat exchanger.2. Remove the pin securing the heat exchanger to the oil pump front cover.
1. Undo the retaining bolts.2. Remove the engine oil seal front cover with engine oil intake chamber.Recover the gasket under the front cover.
Refitting ( Removing ) Position the new cover gasket on the crankcase.Position the engine oil seal front cover with engine oil intake chamber.Tighten the fixing bolts to torque.
FasteningComponentdia  Value(daNm)
-BoltFRONT COVER CRANKSHAFTM6(Cylinder block/crankcase) 0.9
Position the heat exchanger on the oil pump front cover and tighten the fastening pin.Hand-tighten the oil filter cartridge.Finish tightening the oil filter by turning it through a further 270 (3/4 turn).Fit the mount and tighten the bolts to the oil pump front cover.Position the pulley in the special housing on the crankshaft.Tighten the fixing bolt to torque.
FasteningComponentdia  Value(daNm)
-Left hand boltDRIVE PULLEY(PULLEYS) TIMINGM1634
Remove the engine flywheel lock and fit the flywheel guard.
DescriptionCode
-Counter-torque1.860.898.000
Clean the surfaces of the oil sump and the engine crankcase thoroughly completely removing the remaining sealant.Apply silicon sealant to the entire perimeter of the oil sump.
TypeComponentDescriptionQty.
-Silicon sealantENGINE OIL SUMPArexon RHODORSIL 5552-
When positioning the crankcase sump, avoid significant sideways movements that could remove the sealant.
Position the crankcase sump in its seat.Tighten the front and rear bolts to torque using an appropriate wrench.
DescriptionCode
-Spanner1.860.834.000
FasteningComponentdia  Value(daNm)
-BoltENGINE OIL SUMPM8(Cylinder block/crankcase) 2.5
Tighten the side bolts to torque using an appropriate wrench.
DescriptionCode
-Spanner1.860.833.000
FasteningComponentdia  Value(daNm)
-BoltENGINE OIL SUMPM6(Cylinder block/crankcase) 0.9
Tighten the two bolts fixing the sump to the gearbox-differential unit to torque.
FasteningComponentdia  Value(daNm)
-BoltMANUAL GEARBOX/DIFFERENTIALM10 X 1.25(Joint to oil sump) 5
Fit the plugs of the sump side fastenings to the gearbox.Fit the flywheel guard.Tighten the lower bolt fixing the engine oil dipstick pipe.Tighten the engine oil sump plug to torque.
FasteningComponentdia  Value(daNm)
-PlugENGINE OIL DRAIN PLUGM18 x 1.52
    Op. 1076B50 EXHAUST PIPE ATTACHMENT TO ENGINE/MANIFOLD - R + R    Op. 1032C43 TIMING BELT TENSIONER MOUNTING - R.R. WITH TIMING BELT REMOVED    Op. 1032B10 TOOTHED TIMING BELT - R + R FOR TIMING ADJUSTMENT OR REPLACEMENT    Op. 1032D12 TIMING SYSTEM PROTECTIVE COVER(S) - R + R    Op. 1092G10 SINGLE ENGINE BELT - R.R.    Op. 4450B04 RIGHT FRONT WHEEL - R.R.    Op. 7055B54 PROTECTION/GUARD UNDER ENGINE - R.R.    Op. 0010T11 ENGINE OIL - CHECK LEVEL AND TOP UP