2584153 - 1004d10 power unit (manual gearbox), removed, remove and re-build

Removing ( Refitting ) 1. Disconnect the electrical connection from the speedometer sensor.

NameConnector
1Speedometer sensor    See K84 SPEEDOMETER SENSOR ( ENGINE )
2. Disconnect the electrical connection from the starter motor.

NameConnector
2Starter'' motor    See A020 STARTER MOTOR
3. Undo the bolts (3a) and remove the starter motor (3b).
1. Undo the bolts (1a) and the nut (1b), then remove the manual gearbox (1c).
Refitting ( Removing ) 1. Place the manual gearbox (1a) back in its housing and secure it tightening the bolts (1b), (1c) and the nut (1d) to the recommended torque.
One of the upper bolts fixing the gearbox also fastens the turbocharger vane position actuator solenoid valve mounting bracket and the pipes.

FasteningComponentØValue(daNm)
1bBoltMANUAL GEARBOXM12(Crankcase side) 7.2 ÷ 8.8

FasteningComponentØValue(daNm)
1cBoltMANUAL GEARBOXM10(Engine oil sump side) 5.0 ÷ 6.0

FasteningComponentØValue(daNm)
1dNutMANUAL GEARBOXM12(Crankcase side) 7.2 ÷ 8.8
1. Place the starter motor (1a) back in its housing and fix it tightening the bolts (1b) to the recommended torque.
The upper starter motor fixing bolts also secure one of the electrical wiring mounting brackets.

FasteningComponentØValue(daNm)
1bBoltSTARTER MOTORM8(Gearbox side) 2.4 ÷ 3.0
2. Connect the electrical connections to the starter motor.3. Connect the electrical connection to the speedometer sensor.