223000046 - ANNUAL INSPECTION PLAN

For vehicles with annual mileage below 20,000 km (e.g. about 10,000 km) there is an annual inspection plan which includes the following:

• Check condition / wear of tyres and, if necessary, adjust inflation pressure (including spare wheel).
• Check operation of lighting system (headlamps, direction indicators, hazard warning lights, load carrying compartment, passenger compartment, glove compartment, instrument panel warning lights, etc.)
• Check operation of windscreen wash/wipe system, jet adjustment.
• Check positioning/wear of front/rear wipers
• Check condition and wear or front disc brake pads
• Visually inspect condition of: engine, gearbox, transmission, pipes (exhaust, supply, fuel, brakes), rubber elements (boots, hoses, bushes, etc.), braking and fuel system hoses.
• Check the battery charge
• Visually inspect condition of various drive belts
• Check and if necessary top up fluid levels (engine coolant, braking system, windscreen washer, battery, etc.)
• Change engine oil
• Change engine oil filter
• Change pollen filter

Description	Thousands of kilometres
	20	40	60	80	100	120	140	160	180
Check condition and wear of tyres and adjust pressure, if necessary	+	+	+	+	+	+	+	+	+
Check operation of lighting system (headlamps, direction indicators, hazard warning lights, load carrying compartment, passenger compartment, glove compartment, instrument panel warning lights, etc.)	+	+	+	+	+	+	+	+	+
Check operation of windscreen wash/wipe system, jet adjustment.	+	+	+	+	+	+	+	+	+
Check positioning/wear of front/rear wipers	+	+	+	+	+	+	+	+	+
Check operation of front brake pad wear indicator	+	+	+	+	+	+	+	+	+
Check condition and wear of rear drum brake linings			+			+			+
Visual check on condition of: bodywork exterior and underbody protection, pipes (exhaust - fuel system - brakes), rubber components (dust excluders, hoses, bushes, etc.) brake and fuel system hoses	+	+	+	+	+	+	+	+	+
Check tension of various drivebelts and adjust if necessary (not engines fitted with automatic tensioners)	+
Visually inspect condition of accessory drive belts		+		+		+		+
Check/adjust tappet clearance (Diesel version)	+	+		+		+		+
Check/adjust tappet clearance (1.2 8V version)		+		+		+		+
Check handbrake lever setting		+		+		+		+
Check exhaust emissions/fumes (diesel versions)		+		+		+		+
Check efficiency of evaporation control system				+				+
Replace fuel filter (1.9D versions)		+		+		+		+
Replace fuel filter (1.9 JTD version)	+	+	+	+	+	+	+	+	+
Replace green fuel filter (1.3 JTD version)			+			+			+
Replace air cleaner cartridge (petrol engines)		+		+		+		+
Replace air filter cartridge (diesel versions) (every 30,000 km for 1.3 JTD versions)	+	+	+	+	+	+	+	+	+
Top up fluid levels (engine coolant, brakes, windscreen washer, battery, etc.)	+	+	+	+	+	+	+	+	+
Check condition of timing belt (excluding 1.3 JTD version)			+						+
Replace timing belt (*) (excluding 1.3 JTD version)						+
Replace spark plugs (petrol versions)		+		+		+		+
Check efficiency of engine management systems (via tester connection)		+		+		+		+
Check manual gearbox oil level				+				+
Change engine oil (every 10,000 km for 1.9 D version) (every 30,000 km for 1.3 JTD versions)	+	+	+	+	+	+	+	+	+
Replace engine oil filter (every 10,000 km for 1.9 D version) (every 30,000 km for 1.3 JTD versions)	+	+	+	+	+	+	+	+	+
Replace brake fluid (or every 24 months)			+			+			+
Check pollen filter (or every 12 months)	+	+	+	+	+	+	+	+	+
Check cylinder compression when cold (bipower version)	+	+	+	+	+	+	+	+	+
Visually inspect the condition of: methane pipes and connectors, methane canister fixing, top up, if necessary (***)	+	+	+	+	+	+	+	+	+
Check pressure regulator and replace internal filter, if necessary (***) (bipower version)	+	+	+	+	+	+	+	+	+
Check operation of fuel supply system parameters (using diagnostic socket (bipower version)	+	+	+	+	+	+	+	+	+
Check correct fitting of injectors (positioning, spring retention) (bipower version)	+	+	+	+	+	+	+	+	+
Check and if necessary adjust mechanical tappet clearances (bipower version)	+	+	+	+	+	+	+	+	+

(**) Or every 3 years for heavy usage (cold climates, town driving with long idling stops, dusty areas).Or every 5 years, irrespective of the mileage.(**) Every 12 months in the case of lower mileage.