244000073 - 1004E ENGINE ASSEMBLY INSPECTION AND REPAIRS

Subject	Value	Validity
CRANKCASE AND COMPONENTS	mm	2.0 16V
Cylinder head support surface flatness	0,03
CRANKCASE AND COMPONENTS	mm	2.0 16V
Cylinder liner bore	86,000 - 86,018
CRANKCASE AND COMPONENTS	mm	2.0 16V
1st cylinder liner oversize	0,25
CRANKCASE AND COMPONENTS	mm	2.0 16V
2nd cylinder liner oversize	0,60
CRANKSHAFT	mm	2.0 16V
Main journal diameter	59,975 - 60,000
CRANKSHAFT	mm	2.0 16V, 2.0 JTD 8V
Main journal undersize	0,300
CRANKSHAFT	mm	2.0 16V
Crankpin diameter	49,984 - 50,000
CRANKSHAFT	mm	2.0 16V
Crankpin undersize	0,300
CRANKSHAFT	mm	2.0 16V
Width of main bearing no. 2	25,70 - 25,75
CRANKSHAFT	mm	2.0 16V
1st oversize on width of main journal bearing no. 2	0,20
2nd oversize on width of main journal bearing no. 2	0,30
3rd oversize on width of main journal bearing no. 2	0,40
Lower main bearing half thickness	mm	2.0 16V
Category A	1,844
Category B	1,857
Lower main bearing half thickness	mm	2.0 16V
Category C	1,866
Category D	1,877
MAIN BEARINGS	mm	2.0 16V
Upper main bearing half thickness	1,847
MAIN BEARINGS		2.0 16V
Oversize lower main bearing half thickness	mm
Category A	1,994
Category B	2,007
MAIN BEARINGS		2.0 16V
Oversize lower main bearing half thickness	mm
Category C	2,016
Category D	2,027
MAIN BEARINGS	mm	2.0 16V
Oversize upper main bearing half thickness	1,997
MAIN BEARINGS	mm	2.0 16V
Thrust half-ring thickness	1,850
MAIN BEARINGS	mm	2.0 16V
Radial clearance	0,039 - 0,080
MAIN BEARINGS		2.0 16V
Lower main bearing halves	mm
Category A	0,039 - 0,052
Category B	0,053 - 0,062
MAIN BEARINGS		2.0 16V
Lower main bearing halves	mm
Category C	0,063 - 0,074
Category D	0,075 - 0,080
CRANKSHAFT	mm	2.0 16V
End float	0,032 - 0,007
MAIN BEARINGS	mm	2.0 16V
Thickness of thrust half-rings, 1st oversize	1,95
Thickness of thrust half-rings, 2nd oversize	2,00
Thickness of thrust half-rings, 3rd oversize	2,05
ENGINE PISTON	mm	2.0 16V
Outer diameter	85,958 - 85,976
Distance to lower piston edge	8
ENGINE PISTON	mm	2.0 16V
1st oversize outer diameter	86,208 - 86,226
2nd oversize outer diameter	86,558 - 86,576
PISTON RING SET	mm	2.0 16V, 2.0 JTD 8V
First ring gap	0,20 - 0,40
Second ring gap	0,15 - 0,35
CONNECTING ROD ASSEMBLY	°C	2.0 16V
Heating	230 - 250
BIG END BEARINGS	mm	2.0 16V
Connecting rod bearing half thickness	1,832 - 1,842
BIG END BEARINGS	mm	2.0 16V
Oversize connecting rod bearing half thickness	1,982 - 1,992
CYLINDER HEAD GASKET	mm	2.0 16V
Size	1,30
Ground cylinder head	-
CYLINDER HEAD GASKET	mm	2.0 16V
Size	1,50
Ground cylinder head	-
CYLINDER HEAD RETAINING ELEMENTS	mm	2.0 16V
Retaining bolt length	122,0
TOOTHED TIMING BELT	mm	2.0 16V
Mass position	30
CRANKCASE AND COMPONENTS	mm	2.0 JTD 8V
Cylinder head support surface flatness	0,03
CRANKCASE AND COMPONENTS	mm	2.0 16V
Cylinder liner bore	86,000 - 86,018
CRANKCASE AND COMPONENTS	mm	2.0 16V
1st cylinder liner oversize	0,25
CRANKCASE AND COMPONENTS	mm	2.0 16V
2nd cylinder liner oversize	0,60
CRANKSHAFT	mm	2.0 16V
Main journal diameter	59,975 - 60,000
CRANKSHAFT	mm	2.0 16V, 2.0 JTD 8V
Main journal undersize	0,300
CRANKSHAFT	mm	2.0 16V
Crankpin diameter	49,984 - 50,000
CRANKSHAFT	mm	2.0 16V, 2.0 JTD 8V
Crankpin undersize	0,300
CRANKSHAFT	mm	2.0 16V
Width of main bearing no. 2	25,70 - 25,75
CRANKSHAFT	mm	T2.0 16V
1st oversize on width of main journal bearing no. 2	0,20
2nd oversize on width of main journal bearing no. 2	0,30
3rd oversize on width of main journal bearing no. 2	0,40
Lower main bearing half thickness	mm	2.0 16V
Category A	1,844
Category B	1,857
Lower main bearing half thickness	mm	2.0 16V
Category C	1,866
Category D	1,877
MAIN BEARINGS	mm	2.0 16V
Upper main bearing half thickness	1,847
MAIN BEARINGS		2.0 16V
Oversize lower main bearing half thickness	mm
Category A	1,994
Category B	2,007
MAIN BEARINGS		2.0 16V
Oversize lower main bearing half thickness	mm
Category C	2,016
Category D	2,027
MAIN BEARINGS	mm	2.0 16V
Oversize upper main bearing half thickness	1,997
MAIN BEARINGS	mm	2.0 16V
Thrust half-ring thickness	1,850
CRANKCASE AND COMPONENTS	mm	2.0 16V
Engine block height	234,95 - 235,05
Lower main bearing half thickness	mm	2.0 16V
Category A	1,844
Category B	1,857
Lower main bearing half thickness	mm	2.0 16V
Category C	1,866
Category D	1,877
MAIN BEARINGS	mm	2.0 16V
Upper main bearing half thickness	1,847
MAIN BEARINGS		2.0 16V
Oversize lower main bearing half thickness	mm
Category A	1,994
Category B	2,007
MAIN BEARINGS		2.0 16V
Oversize lower main bearing half thickness	mm
Category C	2,016
Category D	2,027
MAIN BEARINGS	mm	2.0 16V
Oversize upper main bearing half thickness	1,997
MAIN BEARINGS	mm	2.0 16V
Thrust half-ring thickness	1,850
MAIN BEARINGS	mm	2.0 16V
Radial clearance	0,039 - 0,080
MAIN BEARINGS		2.0 16V
Lower main bearing halves	mm
Category A	0,039 - 0,052
Category B	0,053 - 0,062
MAIN BEARINGS		2.0 16V

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