244000860 - 1064A19 TURBOCHARGER UNIT - EXHAUST MANIFOLD - COUPLING SLEEVE AND EXHAUST PIPES - R R
Removing
(
Refitting
)
Position the vehicle on the lift.Vedere in Op. 1088B10 Op.5505A13CENTRALINA DI DERIVAZIONE SUPPLEMENTARE NEL VANO MOTORE - S.R.Op.7055B54PROTEZIONE/RIPARO SOTTOMOTORE - S.R. 1. Remove the air delivery hose to the air-air heat exchanger (intercooler).
1. Undo the bolts securing the power steering fluid reservoir bracket. 2. Disconnect the fluid pipes from the reservoir. 3. Remove the power assisted steering fluid reservoir complete with bracket.
1. Remove the second section of the air delivery hose to the air-air heat exchanger (intercooler).
1. Loosen the bolt fixing the collar joining the rigid section of the intake pipe to the turbocharger. 2. Undo the nut (2a) fixing the pipe to the bracket on the cylinder head and the bolt (2b) fixing the connector for the engine oil vapour pipe. 3. Remove the rigid section of the air pipe from the turbocharger.
1. Undo the fixing bolts (1a) and remove the protective cover for the heater plugs control unit. 2. Disconnect the electrical connections for the heater plugs control unit (2a) and (2b) and the control unit positive electrical connection (2c).
| Description | Connector |
|---|
| 2a | Heater plugs control unit | M015A |
| Description | Connector |
|---|
| 2b | Heater plugs control unit | M015B |
| Description | Connector |
|---|
| 2c | Heater plugs control unit | M015C |
3. Undo the fixing nuts (3a) and remove the mounting bracket (3b) complete with heater plugs control unit.
1. Disconnect the band fastening the air supply hose to the turbocharger. 2. Disconnect the vapour recovery pipe from the air supply hose to the turbocharger. 3. Disconnect the band from the air filter casing (3a) and remove the air supply hose to the turbocharger (3b).
Raise the vehicle. 1. Undo the fixing nuts (1a) and separate the rigid middle section of the exhaust pipe from the turbocharger hose flange (1b). 2. Undo the bolts fixing the rear flange (2a) and remove the rigid middle section (2b) of the exhaust pipe.
1. Position the tool for supporting the power unit fastened to the crossmember for the suspension and to the lower crossmember under the engine oil sump.
| Description | Code | Function |
|---|
| 1 | Crossmember | 1.870.735.000 | Lower engine mounting beam |
Lower the lift. 1. Undo the bolts and the nut fixing the flexible mounting to the rigid power unit support on the engine. 2. Undo the nuts fixing the flexible mounting to the bodyshell. 3. Remove the flexible mounting from the engine compartment.
1. Disconnect the connector for the turbocharger sump oil return pipe.Lower the vehicle. 2. Undo the connector and disconnect the turbocharger rigid oil supply pipe. 3. Undo the fixing nuts (3a) and remove the exhaust manifold (3b) complete with turbocharger from the lower part of the vehicle through the housing between the suspension crossmember and the bodyshell.
Refitting
(
Removing
)
Fit the turbocharger assembly in the special housing and tighten the fixing nuts.Tighten the nuts fixing the turbocharger to the cylinder head to torque.
| Value - daNm | Fastening | Component | Ø |
|---|
| . | 2.2 | Nut | EXHAUST MANIFOLD/S | M8 |
Connect the rigid oil supply pipe to the turbocharger to the crankcase and tighten the connector.Lower the vehicle.Connect the connector for the turbocharger sump oil return pipe.Fit the flexible mounting in the housing in the engine compartment.Tighten the nuts securing the flexible mounting to the bodyshell.
| Value - daNm | Fastening | Component | Ø |
|---|
| . | (body block) 5 | Nuts | FRONT FLEXIBLE MOUNTING BLOCKS, POWER UNIT | M10 |
Tighten the nut and the two bolts fixing the flexible mounting to the timing side rigid power unit support to torque.
| Value - daNm | Fastening | Component | Ø |
|---|
| . | (Rigid mount on engine) 5 | Bolt | FRONT FLEXIBLE MOUNTING BLOCKS, POWER UNIT | M10 |
| Value - daNm | Fastening | Component | Ø |
|---|
| . | (Rigid mount on engine) 8 | Nut | FRONT FLEXIBLE MOUNTING BLOCKS, POWER UNIT | M12 |
Remove the tool fitted previously for supporting the power unit from underneath the engine oil sump.
| Description | Code | Function |
|---|
| . | Crossmember | 1.870.735.000 | Lower engine mounting beam |
Fit the exhaust pipe attachment to the engine.Tighten the bolts fixing the flange to the rear exhaust silencer.
| Value - daNm | Fastening | Component | Ø |
|---|
| . | 2.6 | Bolt | REAR SILENCER EXHAUST | M8 |
Tighten the nuts fixing the exhaust pipe to the turbocharger to torque.
| Value - daNm | Fastening | Component | Ø |
|---|
| . | 2.6 | Nuts | EXHAUST PIPE TO ENGINE | M8 |
Fit the air supply to the turbocharger and secure it to the air filter casing and to the turbine.Also connect the engine oil vapour recovery pipe to the air supply hose.Fit the mounting bracket complete with heater plugs control unit.Tighten the nuts fixing the control unit to the bodyshell.Connect the electrical connections for the heater plugs control unit.
| Description | Connector |
|---|
| . | Heater plugs control unit | M015A |
| Description | Connector |
|---|
| . | Heater plugs control unit | M015B |
| Description | Connector |
|---|
| . | Heater plugs control unit | M015C |
Fit the protective cover for the heater plugs control unit and tighten the bolts fixing it to the mounting bracket underneath.Fit the rigid section of the air pipe from the turbocharger and tighten the bolt fixing the collar.Tighten the bolts fixing it to the cylinder head.Tighten the bolt fixing the engine oil vapour pipe.Fit the air hose from the intercooler to the intake manifold.Fit the second section of the air delivery hose to the air-air heat exchanger (intercooler).Fit the power steering fluid reservoir complete with bracket.Connect the oil hoses to the reservoir and tighten the power steering fluid reservoir bracket bolts to the beam.Op.5505A13CENTRALINA DI DERIVAZIONE SUPPLEMENTARE NEL VANO MOTORE - S.R.Vedere in Op. 1088B10 Op.7055B54PROTEZIONE/RIPARO SOTTOMOTORE - S.R.Remove the vehicle from the lift.
