244000625 - 1004E10 ENGINE, REMOVED - REMOVE CYLINDER HEAD AND OIL SUMP FOR INSPECTION - INCLUDES POSITIONING ON STAND AND REMOVAL

See in Op. 1004D40
Support the engine on the overhaul stand using the recommended equipment.
1. Release the fastening springs and remove the injector cover.2. Disconnect the electrical connections for the timing sensor (2a), pressure pump piston III exclusion (2b), coolant temperature (2c), airintake temperature (2d), injectors (2e), engine rpm sensor (2f).3. Remove the bracket together with the wiring.
1. Disconnect the thermal starter fuel pipe connector from the fuel manifold.2. Undo the fixing nuts (2a) and disconnect the intake manifold (2b).
- Fit the tool.
DescriptionCodeFunction
.Counter-torque1.860.741.000Tool for preventing crankshaft rotation
1. Undo the centre fixing bolt.2. Remove the engine components drive pulley.- Remove the tool.
DescriptionCodeFunction
.Counter-torque1.860.741.000Tool for preventing crankshaft rotation
1. Remove the lubricant filler cap.2. Undo the bolts (2a) and remove the upper timing drive belt cover (2b).3. Undo the bolts (3a) and remove the intermediate timing drive belt cover (2b).4. Undo the bolts (4a) and remove the lower timing drive belt cover (4b).
1. Loosen the belt tensioner fixing bolt.2. Remove the timing belt.3. Undo the fixing bolts (3a) and remove the fixed pulley (3b) and the guard (3c) underneath.
1. Undo the fixing bolt (1a) and remove the engine oil dipstick assembly (1b).2. Disconnect the pressure pump side connector for the supply pipe from the pressure pump to the manifold using a suitable spanner.3. Disconnect the manifold side connector for the supply pipe from the pressure pump to the manifold using a suitable spanner.4. Remove the pipe from the fuel supply connector to the pressure pump.
1. Remove the fuel return pipe from the injectors.2. Undo the manifold side connectors for the pipes from the fuel manifold to the injectors using a suitable spanner.3. Undo the injector side connectors for the pipes from the fuel manifold to the injectors using a suitable spanner.
1. Undo the bolts (1a) and remove the brackets (1b) for the injectors.2. Remove the injectors (2a) complete with gasket (2b).3. Remove the injector bracket support pads.
1. Undo the fixing bolts (1a) and remove the cylinder head cover (1b) complete with gasket.2. Undo the short bolts (2a) fixing the cylinder head, then undo the long cylinder head fixing bolts (2b).3. Remove the cylinder head assembly.4. Remove the cylinder head gasket.
- Rotate the engine through 180° on the overhaul stand.1. Undo the bolts fixing the crankcase sump.2. Cut the sealant using the tool.
DescriptionCodeFunction
2Blade1.870.718.000Engine oil sump removal
3. Remove the crankcase sump.