244000642 - 1016C11 SINGLE CYLINDER HEAD-R R GASKET FOR VERSIONS WITH AIR CONDITIONER

Removing ( Refitting ) 1. Undo the fixing bolts (1a) and remove the relay protective cover (1b).
1. Release the relays (1a) from the bracket, undo the fixing nuts (1b) and remove the bracket (1c).
1. Disconnect the retaining band and release the coolant pipe on the reservoir.2. Disconnect the water pump supply pipe acting on the retaining band.3. Undo the fixing nuts (3a) and remove the expansion tank (3b).
    Op. 1048A31 RIGID PIPE CONNECTING AIR CLEANER TO INLET MANIFOLD RIGID PIPE R R1. Undo the bolts fixing the cold air intake to the upper crossmember.2. Disconnect the intake hose from the air filter casing.3. Remove the cold intake and intake hose assembly from the engine compartment.
1. Undo the fixing nuts (1b) acting on the band (1a).2. Remove the filter casing and hoses.
1. Undo the bolts securing the power steering fluid reservoir bracket.2. Move the power assisted steering fluid reservoir complete with bracket aside.
1. Disconnect the electrical connections for the injectors.2. Acting on the nut, disconnect the coupling for the fuel supply pipe to the single manifold.3. Disconnect the electrical connection for the detonation sensor.- Undo the bolts fixing the cable loom to the supply manifold and move it aside.
1. Disconnect the electrical connection for the air temperature sensor.2. Disconnect the electrical connection for the throttle position sensor.3. Disconnect the electrical connection for the idle air heater.4. Disconnect the electrical connection for the stepping actuator on the throttle casing.
1. Disconnect the electrical connection for the cam angle sensor.2. Disconnect the coolant temperature sensor electrical connection.
1. Undo the fixing nut (1a) and move the oil vapour separator mounting bracket (1b) aside.2. Act on the band (2a) and release the petrol vapour recovery pipe (2b).3. Release the oil vapour recovery pipe.4. Release the absolute pressure sensor pipe.5. Release the accelerator control cable.6. Undo the bolt fixing the mounting bracket for the fuel supply pipe connector.7. Undo the fixing nuts (7a) and remove the intake manifold (7b).
    Op. 7055B54 UNDER-ENGINE GUARD - R R See in Op. 1072C10- Position a suitable container for collecting the coolant.1. Act on the band (1a) and release the lower coolant outlet hose (1b) from the two-way metal connector.
1. Undo the bolt fixing the oil dipsitck bracket.
- Lower the vehicle.1. Undo the fixing bolt (1a) and move the engine oil dipstick mounting bracket (1b) aside.2. Undo the fixing bolt (2a) and move the radiator coolant outlet hose mounting bracket (2b) aside.
1. Act on the retaining bands (1a) and release the inlet and outlet hoses from the thermostat (1b) and move them aside.
    Op. 1092C11 POWER STEERING PUMP DRIVE BELT - R R FOR VERSIONS WITH AIR CONDITIONER    Op. 1092B40 AIR CONDITIONER COMPRESSOR/ALTERNATOR DRIVE BELT - R + R See in Op. 1092A12 See in Op. 1032D12 See in Op. 1032B141. Release the spark plug wiring from the duct and move it aside.2. Undo the fixing bolts (2a) and remove the single cylinder head (2b).
1. Remove the gasket.
Refitting ( Removing ) - Replace the gasket with a one of the same type .- Position the cylinder head on the cylinder block/crankcase.- Lubricate the bolt thread and mating surface.1. Tighten the cylinder head bolts (1a) to the recommended torque in the order indicated, using an Usag angular tightening tool (1b).
Value - daNmFasteningComponentØ  
1a3,5 + 7,0 + 160°BoltCYLINDER HEAD-
DescriptionCodeFunction
1bTorque wrench1.860.942.000Cylinder head bolts angular tightening
Follow the order shown in the figure for each tightening sequence.
- Fit the spark plug wiring in place. See in Op. 1032B14 See in Op. 1032D12 See in Op. 1092A12    Op. 1092B40 AIR CONDITIONER COMPRESSOR/ALTERNATOR DRIVE BELT - R + R    Op. 1092C11 POWER STEERING PUMP DRIVE BELT - R R FOR VERSIONS WITH AIR CONDITIONER- Fit the hoses on the thermostat unit and restore the fastenings.- Tighten the bolt fixing the mounting bracket for the coolant oulet hose.- Tighten the bolt fixing the oil dipstick mounting bracket.- Raise the vehicle.- Fit the lower coolant oulet hose to the two-way metal connector. See in Op. 1072C10    Op. 7055B54 UNDER-ENGINE GUARD - R R- Fit the intake manifold and tighten the fixing nuts.- Tighten the bolt fixing the mounting bracket for the fuel supply pipe connector.- Fit the accelerator control cable.- Fit the absolute pressure sensor pipe.- Fit the oil vapour recovery pipe.- Fit the petrol vapour recovery pipe and restore the fastening.- Fit the oil vapour separator mounting bracket and tighten the fixing bolt.- Connect the coolant temperature sensor electrical connection.- Connect the electrical connection for the cam angle sensor.- Connect the electrical connection for the stepping actuator on the throttle casing.- Connect the electrical connection for the idle air heater.- Connect the electrical connection for the throttle position sensor.- Connect the electrical connection for the air temperature sensor.- Tighten the bolts fixing the cable loom to the supply manifold.- Connect the electrical connection for the detonation sensor.- Connect the electrical connections for the injectors.- Acting on the nut, connect the coupling for the fuel supply pipe to the single manifold.- Tighten the bolts fixing the power assisted steering fluid reservoir mounting bracket.- Fit the cold intake and intake hose assembly in the engine compartment.    Op. 1048A31 RIGID PIPE CONNECTING AIR CLEANER TO INLET MANIFOLD RIGID PIPE R R- Fit the expansion tank and fit the water pump supply pipe.- Fit the relay mounting bracket and tighten the fixing nuts.- Secure the relays to the mounting bracket.- Fit the relay protective cover and tighten the fixing nuts.