312000428 - 5040A20 AIR CONDITIONING COMPRESSOR - R+R - INCLUDES FLUID LEVEL CHECK AND TOP UP IF NECESSARY

Removing ( Refitting ) - Drain the air conditioning system    Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE - Position the vehicle on a lift.- Disconnect the negative battery terminal.
DescriptionConnector
-Battery    See A001 BATTERY
    Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R     Op. 1048A10 AIR FILTER ASSEMBLY - R.R.     Op. 4410D22 BRACKET FIXING FRONT SUSPENSION CROSSMEMBER TO BODYSHELL (ONE), LEFT OR RIGHT - R.R.     Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.     Op. 1092G11 ENGINE COMPONENTS SINGLE DRIVE BELT - R.R. FOR VERSIONS WITH AIR CONDITIONING 1. Unscrew bolts (1a) and place climate control system high and low pressure pipes (1b) to one side.2. Undo nut (2a) and disconnect the earth on compressor (2b).
1. Disconnect the compressor engagement electromagnet electrical connection.
DescriptionConnector
1Connector    See L020 AIR CONDITIONING COMPRESSOR ENGAGEMENT ELECTRO-MAGNET
2. Undo rear bolts (2a) and remove compressor (2b) from its housing.
Refitting ( Removing ) 1. Position compressor (1a) in its housing and tighten retaining bolts (1b) securing the mount to torque.
ComponentFasteningdia  Value (daNm)Validity
Compressor (to alternator/compressor support)BoltM8x1,25x1002.51.2 8V
2. Connect the compressor engagement electromagnet electrical connection.
DescriptionConnector
2Connector    See L020 AIR CONDITIONING COMPRESSOR ENGAGEMENT ELECTRO-MAGNET
1. Position earth lead (1a) on the compressor and screw in bolt (1b).2. Position climate control system high and low pressure pipes (2a) and tighten bolts (2b) to the recommended torque.
ComponentFasteningdia  Value (daNm)Validity
Return pipe from evaporator to compressor (on compressor)BoltM60.9all versions
ComponentFasteningdia  Value (daNm)Validity
Supply pipe from compressor to condenser (on compressor)BoltM60.9all versions
    Op. 1092G11 ENGINE COMPONENTS SINGLE DRIVE BELT - R.R. FOR VERSIONS WITH AIR CONDITIONING     Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.     Op. 4410D22 BRACKET FIXING FRONT SUSPENSION CROSSMEMBER TO BODYSHELL (ONE), LEFT OR RIGHT - R.R.     Op. 1048A10 AIR FILTER ASSEMBLY - R.R.     Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R - Connect the negative battery terminal.
DescriptionConnector
-Battery    See A001 BATTERY
    Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE - Remove the vehicle from the lift.