312002347 - 7035B14 REAR WINDOW GLASS - R.R INCLUDES CLEANING HOUSING

Removing ( Refitting ) - Disconnect the negative battery terminal.
DescriptionConnector
-Battery    See A001 BATTERY
    Op. 5050C34 REAR WIPER ARM WITH BLADE - R+R     Op. 7015A04 TAILGATE INTERIOR PANEL - R+R     Op. 5050C42 REAR WIPER MOTOR - R+R     Op. 5550D16 THIRD BRAKE LIGHT - R+R 1. Disconnect the heated rear windscreen electrical connection from both sides.
DescriptionConnector
1Heated rear windscreen    See P055 HEATED REARSCREEN
1. Move the rearscreen electrical connections so that they are not damaged during the cutting of the sealant.
1. Apply a double layer of protective adhesive tape to the edges of the bodywork.
1. Cut a length of piano wire of about 50 cm, then use pliers to introduce one end (1a) of the wire through strip of sealant (1b) securing rearscreen (1c).2. Fasten one end (1a) of the piano wire to the special retaining tool (2a) located inside the vehicle. Fasten one end (2b) of the wire to the traction handle (2c) located outside the vehicle.3. The mechanic inside the vehicle should keep the end of tool (2a) on the bead of sealant (3a) about 30 cm from the point where the wire passes through. The other mechanic, outside the vehicle, should pull handle (2c) following the surround of the rearscreen and they should cut the bead of sealant (3a). Repeat the operation in sections of about 30 cm until the bead of sealant (3a) is completely cut.
Take care when cutting not to damage the rearscreen side centring pins.
1. After cutting round the entire sealant strip, apply suction pads to the rearscreen; then, with the assistance of a second mechanic, remove the rearscreen and rest it on a support stand.
Refitting ( Removing ) 1. Using suitable equipment, cut and level the strip of sealant in the rearscreen housing, leaving a thickness of between 0.25 and 1 mm, taking care not to scratch the paintwork. The thickness of the sealant remaining in the housing will act as a support for the new bonding.2. Thoroughly clean the rearscreen housing using an air jet and degrease fully using heptane. When bonding, 60 minutes after the bead of sealant has been cut and levelled, the surface of the actual sealant must be treated using the special activating product and it is necessary to wait for 15 minutes before fitting the windscreen.
ComponentTypeDescriptionClassificationQuantityValidity
Rearscreen housingActivator for PUR---all versions
- If necessary, touch up the paintwork.
1. Using heptane, degrease the screen-printed perimeter of the new rearscreen involved in the bonding.2. Apply glass adhesion promoter (primer) (2b) to screen-printed perimeter using wick (2a) supplied in the kit.
Wait for about 15 minutes before continuing with the next operation to allow the adhesion promoter (primer) thinner to evaporate.
1. Remove the adhesive tape from the edges of the bodywork.2. Test the position of glass (2a), centring the rearscreen perfectly using pins (2b) on the new glass.3. Using an air gun, apply a strip of sealant along the perimeter of the rearscreen as evenly as possible.
Start the operation from the centre of the bottom and continue without breaks along the entire perimeter of the glass.
ComponentTypeDescriptionClassificationQuantityValidity
Rear windscreenSealantProduct 71711976--all versions
1. With the help of another mechanic, position the rearscreen glass in its seat immediately after applying the sealant, and bed into position using the locating pins.2. Position belt (2a) as illustrated and tension it so that even pressure is exerted on the entire rearscreen to ensure that the matching between glass (2b), sealant (2c) and rearscreen housing (2d) is correct.
- Before refitting the vehicle interior and exterior elements, check that there are no infiltration points by carrying out a water leakage test. 1. Connect the heated rear windscreen electrical connection from both sides.
DescriptionConnector
1Heated rear windscreen    See P055 HEATED REARSCREEN
    Op. 5550D16 THIRD BRAKE LIGHT - R+R     Op. 5050C42 REAR WIPER MOTOR - R+R     Op. 7015A04 TAILGATE INTERIOR PANEL - R+R     Op. 5050C34 REAR WIPER ARM WITH BLADE - R+R - Connect the negative battery terminal.
DescriptionConnector
-Battery    See A001 BATTERY