312000299 - 1060G DIESEL INJECTION PRESSURE PUMP ELECTRONIC CONTROL

Injection control unit (common rail MJD - 6F3 Magneti Marelli)

It is located in the engine compartment.It is a flash EPROM type control unit, i.e. it can be externally reprogrammed without adjusting the hardware.The injection control unit incorporates the absolute pressure sensor.PIN OUT
Connector A (engine side)1. Cylinder 4 injector negative2. Not connected3. Not connected4. Fuel pressure regulator positive5. E.G.R. positive6. Fuel pressure sensor negative7. Not connected8. Fuel pressure sensor positive9. Insufficient engine oil pressure sensor signal10. Air flow meter temperature signal11. Not connected12. Not connected13. Not connected14. Flow meter air rate signal15. EGR solenoid valve negative16. Cylinder 1 injector negative17. Cylinder 2 injector negative18. Not connected19. Not connected20. Not connected21. Timing sensor negative22. Not connected23. Supercharging pressure sensor positive24. Supercharging sensor negative25. Timing sensor positive26. Not connected27. Flow meter negative28. Not connected29. Engine coolant temperature sensor earth30. Waste gate solenoid valve (for versions with DPF)31. Cylinder 3 injector negative32. Not connected33. Not connected34. Fuel pressure regulator negative35. Not connected36. Not connected37. Not connected38. Fuel pressure sensor signal39. Not connected40. Not connected41. Turbo pressure signal42. Not connected43. Engine rpm sensor positive44. Not connected45. Not connected46. Cylinder 4 injector positive47. Cylinder 1 injector positive48. Cylinder 3 injector positive49. Cylinder 2 injector positive50. Not connected51. Not connected52. Not connected53. Not connected54. Engine coolant temperature sensor signal55. Alternator signal56. Timing sensor signal57. Not connected58. Not connected59. Rpm sensor negative60. Not connectedCONNECTOR B (vehicle side)1. Control unit power earth2. Control unit power earth3. Control unit power earth4. 12 V control unit power supply5. 12 V control unit power supply6. 12 V control unit power supply7. Fan 1st speed control (-)8. Fan 2nd speed control (-)9. Not connected10. Air conditioning compressor linear sensor negative11. Particulate filter temperature sensor earth (for versions with DPF)12. Lambda sensor heating (-) (for versions with Lambda sensor)13. Fuel temperature sensor earth14. Particulate filter differential pressure sensor power supply (for versions with DPF)15. Track 2 positive on accelerator pedal potentiometer16. Not connected17. Not connected18. Not connected19. Not connected20. Not connected21. Not connected22. Clutch pedal switch23. Ignition-operated power supply24. Not connected25. Not connected26. Not connected27. Not connected28. Not connected29. Not connected30. Not connected31. Not connected32. Accelerator potentiometer track 2 negative33. Particulate filter differential pressure sensor earth (for versions with DPF)34. Not connected35. Accelerator potentiometer track 1 negative36. Not connected37. Air conditioning compressor linear sensor positive38. Not connected39. Not connected40. High speed CAN 1 line41. Accelerator potentiometer track 2 signal42. Not connected43. Not connected44. Lambda sensor signal (for versions with Lambda sensor)45. Lambda sensor signal (for versions with Lambda sensor)46. Lambda sensor reference earth (for versions with Lambda sensor)47. Lambda sensor (for versions with Lambda sensor)48. Not connected49. Particulate filter differential pressure sensor signal (for versions with DPF)50. Direct power supply from battery51. Not connected52. Not connected53. Not connected54. Not connected55. Not connected56. Not connected57. Not connected58. Not connected59. Not connected60. Not connected61. Fuel temperature sensor signal62. Not connected63. Not connected64. High speed CAN 1 line H65. Accelerator potentiometer track 1 signal66. Not connected67. Not connected68. Not connected69. Not connected70. Preheating control unit diagnostic input71. Not connected72. Not connected73. Not connected74. Heater plugs relay control75. Not connected76. Not connected77. Not connected78. Not connected79. Air conditioning compressor control80. Main relay feed81. Brake light switch82. Not connected83. Accelerator potentiometer track 1 power supply84. Not connected85. Fuel pump relay control86. Not connected87. Climate control linear sensor signal88. Not connected89. Not connected90. Water in diesel filter sensor signal91. Particulate filter temperature sensor signal (for versions with DPF)92. Not connected93. Not connected94. Reversing switch

RPM SENSOR - SPECIFICATIONS

It is fitted on the crankcase and faces the phonic wheel on the flywheel.It is inductive, i.e. its operation is determined by magnetic field changes generated by the teeth passing in front of a phonic wheel (60-2 teeth).

The injection control unit uses the rpm sensor signal to:

  • determine the engine rotation speed
  • determine the crankshaft angular position.

COMPOSITION - SPECIFICATIONS

The rpm sensor components are illustrated in the diagram.
1. Brass bush2. Permanent magnet3. Plastic sensor casing4. Coil reel5. Polar core6. Ring gear or flywheel7. Coaxial paired cable or electrical connection.PIN OUT
PinDescriptionSignal type
1Flywheel signal (A)Frequency output
2Flywheel signal (B)Frequency output

TECHNICAL SPECIFICATIONS

Winding resistance 790 Ohm ± 20%Winding inductance 680 mH ± 20% (f=1khz)The recommended distance (gap) between the end of the sensor and the phonic wheel in order to obtain correct signals should be 0.8 - 1.5 mm.This distance is not adjustable. Therefore, if the gap is found to be outside the tolerance limits, check the condition of the sensor and phonic wheel.The graph shows the sensor output signal in relation to the horizontal development of the flywheel.
1. Toothed wheel profile2. Rpm sensor signal3. Reference tooth4. TDC detection point

OPERATION

The changeover from full to empty determined by the presence or absence of a gap brings about a magnetic flux change sufficient to generate an induced alternating voltage proportional to the number of teeth on the ring (or phonic wheel).The frequency and amplitude of the voltage sent to the electronic control unit provides it with details of crankshaft angular speed.

TIMING SENSOR - SPECIFICATIONS

This Hall effect sensor is fitted on the camshaft housing facing the camshafts.A tooth on the pulley allows the timing sensor to indicate the engine timing position.The injection control unit uses the timing sensor signal to recognize T.D.C. at the end of the compression and during starting to synchronize the engine management control unit with the engine.The sensor is fitted by the exhaust side camshaft.

OPERATION

A current-carrying semiconductor layer submerged in a normal magnetic field (with force lines at right angles to the direction of the current) generates a potential difference known as a Hall voltage at the terminals of the semiconductor.If the intensity of the current remains constant, the generated voltage depends on magnetic field intensity alone. Periodic changes in magnetic field intensity are sufficient to generate a modulated electrical signal whose frequency is proportional to the speed at which the magnetic field changes. To produce this change, a tooth on the inner part of the pulley periodically moves close to the sensor.
PIN OUT
PinDescriptionSignal type
1EarthEarth
2Timing signalFrequency output
3Power supply12 V input
In the specific case of the timing sensor it receives a 5 Volt power supply from the engine management control unit.All the times the rotor passes in front of the sensor a variation in the actual sensor output voltage is produced through the Hall effect; this variation takes place for the entire duration that the rotor passes in front of the sensor after which the signal returns to the original value (5 V).

SUPERCHARGING PRESSURE SENSOR - SPECIFICATIONS

The supercharging pressure sensor is fitted on the intake manifold and allows intake pressures up to 1.5 bar to be measured (corresponding to 2.5 bar absolute).The sensitive element comprises a piezoresistive element whose signal is amplified by an electronic circuit built into the sensor. The sensor receives a direct 5 V supply from the electronic control unit and provides an output voltage directly proportional to the supercharging pressure.

SPECIFICATIONS

Excess pressure sensor pin out
PinDescriptionSignal type
1Power supply5V input
2EarthEarth
3Sensor outputAnalogue output

COOLANT TEMPERATURE SENSOR - SPECIFICATIONS

This is fitted to the thermostat cup and detects coolant temperature by means of an NTC thermistor with negative resistance coefficient.

SPECIFICATIONS

Engine coolant temperature sensor specifications
Temperature (°C)Resistance (Kohm)
- 4048,80
- 3027,41
-2015,97
- 109,62
05,97
103,81
202,5
301,68
401,15
500,81
600,58
700,42
800,31
900,23
1000,18
1100,14
1200,11
1300,08

FLOW METER - SPECIFICATIONS

The air flow meter is located on the air intake sleeve and is a hot film type meter.There is an arrow on the outer casing showing the direction of the air flow.
Air flow meter pin out
PinDescriptionSignal type
1Power supply12V power supply
2EarthEarth
3Temperature sensorAnalogue output
4Air flow sensorAnalogue output
The air flow meter cannot be disassembled.

OPERATION

This component works on the basis of a membrane positioned within a measurement channel that carries air into the engine.The hot film membrane is maintained at a constant temperature (about 120°C higher than the incoming air temperature) by the heating coil.The air mass that flows through the measurement channel tends to remove heat from the membrane. A certain amount of current must therefore flow through the heater coil in order to maintain the membrane at a constant temperature.The main diagram for the flow meter sensitive element is illustrated.
The platinum hot film sensor is a PTC (positive temperature coefficient) type thermal resistance, in other words a resistance whose value increases as the tempera
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