312002068 - 1036L14 CAMSHAFTS IN CAMSHAFT HOUSING - R.R. WITH CAMSHAFT HOUSING REMOVED - INCLUDES POSSIBLE REPLACEMENT. OF CAMSHAFT HOUSING

Removing ( Refitting ) - Position the vehicle on the lift.    Op. 0010T20 ENGINE COOLANT - CHANGE     Op. 5530B10 BATTERY - R+R     Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R     Op. 1048A10 AIR FILTER ASSEMBLY - R.R.     Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R     Op. 1044B10 FUEL FILTER ASSEMBLY - R + R OR REPLACE     Op. 1076B20 REAR EXHAUST SILENCER - R + R     Op. 1076B40 CENTRE EXHAUST PIPE - R.R. - Follow the instructions in the procedure below for all pipes from the fuel manifold to the injector:    Op. 1060F34 PIPE FROM FUEL MANIFOLD TO INJECTOR - R.R.     Op. 1060G22 CAM ANGLE SENSOR - R.R - Follow the instructions in the procedure below for all the injectors:    Op. 1060F11 INJECTOR ONE R R     Op. 1060F52 FUEL RETURN PIPE FROM INJECTORS - R.R.     Op. 1088B10 ENGINE COOLANT SUPPLY RESERVOIR - R.R.     Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE     Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.     Op. 1016B10 SINGLE CAMSHAFT HOUSING - REPLACE GASKET 1. Remove the template from the exhaust side camshaft.
ToolDescriptionFunctionValidity
1.871.000.900TemplateEngine timing1.3 Mjet
- Position the single camshaft housing in a vice. 1. Undo the fixing bolts (1a) and separate the pressure pump (1b) and the vacuum unit (1c) from the camshaft housing.
1. Using the counter-torque tool (1a) and a spanner, undo the bolts (1b) fixing the camshafts.
ToolDescriptionFunctionValidity
1.871.008.600Counter-torqueUndo the bolts securing the camshafts1.3 Mjet
1. Remove the camshaft gears.2. Remove the camshafts from the camshaft housing.
Refitting ( Removing ) - Fit the camshaft gears in place in the cylinder head.- Fit the camshafts in place in the cylinder head. 1. Using the counter-torque tool (1a) and a torque wrench, tighten the bolts (1b) fixing the camshafts to the recommended torque.
ToolDescriptionFunctionValidity
1.871.008.600Counter-torqueUndo the bolts securing the camshafts1.3 Mjet
Component Fasteningdia  Value (daNm)Validity
Camshsaft idler gear (inlet side)BoltM12x1.25x3315.01.3 Multijet
Component Fasteningdia  Value (daNm)Validity
Camshsaft idler gear (exhaust side)BoltM12x1.25x3315.01.3 Multijet
- Fit the pressure pump and the vacuum unit and tighten the fixing bolts on the camshaft housing.- Remove the single camshaft housing from the vice. 1. Fit the timing templates in the cylinder head.
Fit the tool and position with its millings horizontal. Ensure it fits into the seat on the camshaft.
ToolDescriptionFunctionValidity
1.871.000.900TemplateEngine timing1.3 Mjet
    Op. 1016B10 SINGLE CAMSHAFT HOUSING - REPLACE GASKET     Op. 1008A46 POWER UNIT RIGID SUPPORT - TIMING SIDE - R.R.     Op. 1008B10 POWER UNIT FRONT SUPPORT FLEXIBLE MOUNTING (TIMING SIDE) - REPLACE     Op. 1088B10 ENGINE COOLANT SUPPLY RESERVOIR - R.R. - Follow the instructions in the procedure below for all pipes from the fuel manifold to the injector:    Op. 1060F34 PIPE FROM FUEL MANIFOLD TO INJECTOR - R.R.     Op. 1060G22 CAM ANGLE SENSOR - R.R - Follow the instructions in the procedure below for all the injectors:    Op. 1060F11 INJECTOR ONE R R     Op. 1060F52 FUEL RETURN PIPE FROM INJECTORS - R.R.     Op. 1076B40 CENTRE EXHAUST PIPE - R.R.     Op. 1076B20 REAR EXHAUST SILENCER - R + R     Op. 1044B10 FUEL FILTER ASSEMBLY - R + R OR REPLACE     Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R     Op. 1048A10 AIR FILTER ASSEMBLY - R.R.     Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R     Op. 5530B10 BATTERY - R+R     Op. 0010T20 ENGINE COOLANT - CHANGE - Remove the vehicle from the lift.