312002424 - 2110B32 MANUAL GEARBOX (5 SPEED) WITH DIFFERENTIAL - DISMANTLING AND REASSEMBLY - WASH AND CHECK PARTS - REPLACE SYNCHRONISERS, INNER CONTROLS, GEARS, SHAFTS AND BEARINGS

    Op. 2110B20 MANUAL GEARBOX (5-6 SPEED) WITH DIFFERENTIAL - DISMANTLING AND REASSEMBLY - WASH AND CHECK PARTS - REPLACE SYNCHRONISERS AND INTERNAL CONTROLS IF NECESSARY 1. Remove the layshaft front bearing circlip.2. Remove the mainshaft front bearing (2a) using tools (2b) and (2c).
ToolDescriptionFunctionValidity
1.840.005.002ExtractorRemoving 4th speed driven gear and rear bearingRemoving 3rd speed driven gear and 2nd speed driven gear1.2 8V1.3 Mjet
ToolDescriptionFunctionValidity
1.840.005.306ClampsRemoving 1st, 2nd and 3rd speed driven gearsDismantling main shaftRemoving layshaft front bearing1.2 8V1.3 Mjet
1. Remove the mainshaft front bearing (1a) using tools (1b) and (1c).
ToolDescriptionFunctionValidity
1.840.005.001StrutRemoving left differential internal driveshaftExtracting main shaft front bearingRemoving layshaft front bearing inner raceRemoving 4th speed drive gear and rear bearingRemoving 3rd and 4th speed engagement sliding sleeve hub, synchronizer ring and 3rd speed drive gearRemoving main shaft front bearing all versions
ToolDescriptionFunctionValidity
1.840.005.301ClampsRemoving 4th speed drive gear and rear bearingRemoving main shaft front bearingRemoving bearing from differential1.2 8V1.3 Mjet
1. Fit the mainshaft front bearing (1a) using the tool (1b).
ToolDescriptionFunctionValidity
1.875.088.000Fitting toolFitting main shaft front bearingall versions
1. Fit the layshaft front bearing (1a) using the tool (1b).
ToolDescriptionFunctionValidity
1.870.632.000Fitting toolFitting layshaft front bearingall versions
2. Fit the layshaft front bearing circlip.
    Op. 2110B20 MANUAL GEARBOX (5-6 SPEED) WITH DIFFERENTIAL - DISMANTLING AND REASSEMBLY - WASH AND CHECK PARTS - REPLACE SYNCHRONISERS AND INTERNAL CONTROLS IF NECESSARY