312000260 - 7210A02 FRONT END ASSEMBLY - R.R.

Removing ( Refitting ) - Position the vehicle on a lift.- Disconnect the negative battery terminal.

	Description	Connector
-	Battery	See A001 BATTERY

- Position a suitable container for collecting the coolant.    Op. 0010T20 ENGINE COOLANT - CHANGE     Op. 4450B12 FRONT WHEELS (TWO) - R+R     Op. 4410D22 BRACKET FIXING FRONT SUSPENSION CROSSMEMBER TO BODYSHELL (ONE), LEFT OR RIGHT - R.R.     Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.     Op. 7210E10 R.R. FRONT BUMPER     Op. 5540B70 LEFT FRONT LIGHT CLUSTER WITH DIRECTION INDICATOR - R.R.    Op. 5540B71 RIGHT FRONT LIGHT CLUSTER WITH DIRECTION INDICATOR - R.R. 1. Disconnect the electrical connection for the horn.

	Description	Connector
1	Single tone horn	See P005 SINGLE-TONE HORN

1. Disconnect the electrical connection for the engine cooling fan.

	Description	Connector
1	Engine fan motor	See N011 FAN MOTOR

2. Disconnect the electrical connection for the engine fan regulation resistance.

	Description	Connector
2	Engine fan adjustment resistance	See O010 ENGINE FAN ADJUSTMENT RESISTANCE - 1

1. Disconnect the electrical connection for the linear sensor.

	Description	Connector
1	Linear sensor (for climate control)	See K120 LINEAR SENSOR FOR FANS

1. Disconnect the electric connection for the front impact sensor.

	Description	Connector
1	Air Bag front sensor	See K039 FRONT AIR BAG SENSOR

1. Disconnect the idler rod (1a) from the bonnet lock (1b).2. Release the bonnet opening cable from the retaining clips on the front end. 1. Release the front wiring cable loom from the retaining clips on the front end. 1. Open the band (1a) and disconnect the air supply pipe between the turbocharger and the heat exchanger (1b). 1. Open the bands (1a) and disconnect the air supply hose between the heat exchanger and the rigid pipe (1b). 1. Unscrew the bolt (1a) and disconnect high and low pressure pipes (1b), condenser side, complete with mounting bracket. - Open the retaining bands and disconnect the engine coolant inlet and outlet pipes, radiator side. 1. Undo all the bolts (1a) fixing the lower front crossmember (1b).- Carry out the same operation for the remaining side.

The bolts secure the lower front crossmember to the third load line.

2. Undo all the bolts (2a) fixing the upper front crossmember (2b).- Carry out the same operation for the remaining side.

The bolts secure the upper front crossmember to the strut.

1. Undo the bolts securing the front-end to the body.- Carry out the same operation for the remaining side. - Remove the front end with the help of a second mechanic.- Rest the front end on a suitable support. Refitting ( Removing ) 1. Place the front end in position and tighten the upper fixing bolts on the body to torque.

Component	Fastening	dia	Value (daNm)	Validity
Front end (upper fastenings on body)	Bolt	M8	2.4	all versions

1. Tighten the bolts (1a) fixing the front, lower (1b) and upper (1c) crossmembers to torque.

Component	Fastening	dia	Value (daNm)	Validity
Front end (lower fastenings on body)	Bolt	M8	4.0	all versions

- Connect the engine coolant inlet and outlet pipes, radiator side and secure them using the retaining bands.- Connect the air conditioning system low and high pressure pipes to the condenser, complete with retaining bracket. 1. Tighten the bolt (1a) fixing the high and low pressure pipes retaining bracket (1b), condenser side to torque.

Component	Fastening	dia	Value (daNm)	Validity
Supply/return pipes (on condenser)	Bolt	M8	2.0	all versions

- Connect the air supply hose from the heat exchanger to the rigid pipe and secure it to the retaining band.- Connect the intermediate air supply pipe between the turbocharger and the heat exchanger and secure it to the retaining band.- Secure the front wiring cable loom from the retaining clips on the front end.- Connect the idler rod to the bonnet lock.- Secure the bonnet opening cable to the retaining clips on the front end. 1. Connect the electric connection for the front impact sensor.

	Description	Connector
1	Air Bag front sensor	See K039 FRONT AIR BAG SENSOR

1. Connect the electrical connection for the linear sensor.

	Description	Connector
-	Linear sensor (for climate control)	See K120 LINEAR SENSOR FOR FANS

1. Connect the electrical connection for the engine cooling fan.

	Description	Connector
-	Engine fan motor	See N011 FAN MOTOR

2. Connect the electrical connection for the engine fan regulation resistance.

	Description	Connector
-	Engine fan adjustment resistance	See O010 ENGINE FAN ADJUSTMENT RESISTANCE - 1

1. Connect the electrical connection for the horn.

	Description	Connector
1	Single tone horn	See P005 SINGLE-TONE HORN

    Op. 5540B71 RIGHT FRONT LIGHT CLUSTER WITH DIRECTION INDICATOR - R.R.    Op. 5540B70 LEFT FRONT LIGHT CLUSTER WITH DIRECTION INDICATOR - R.R.    Op. 7210E10 R.R. FRONT BUMPER     Op. 7055B66 ENGINE COMPARTMENT DUST COVER IN RIGHT FRONT WHEEL ARCH - R.R.     Op. 4410D22 BRACKET FIXING FRONT SUSPENSION CROSSMEMBER TO BODYSHELL (ONE), LEFT OR RIGHT - R.R.     Op. 4450B12 FRONT WHEELS (TWO) - R+R - Connect the negative battery terminal.

	Description	Connector
-	Battery	See A001 BATTERY

- Remove the vehicle from the lift.    Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE     Op. 0010T20 ENGINE COOLANT - CHANGE