312001902 - 1040A10 FUEL TANK - R + R AND DECANT FUEL

Removing ( Refitting ) - Position the vehicle on a lift.- Disconnect the negative battery terminal.
DescriptionConnector
-Battery    See A001 BATTERY
    Op. 7050A20 ONE-PIECE REAR SEAT CUSHION - R.R.     Op. 4450B08 RIGHT REAR WHEEL - R.R Op. 7055B48     Op. 1076B20 REAR EXHAUST SILENCER - R + R     Op. 1076B40 CENTRE EXHAUST PIPE - R.R.     Op. 1040E22 FUEL PIPE PROTECTION - R.R 1. Undo the fixing bolts (1a) and remove the fuel pump cover (1b).
1. Disconnect the electrical connection for the fuel pump.
DescriptionConnector
1Fuel pump and level gauge    See N040 FUEL PUMP AND LEVEL GAUGE
2. Disconnect the fuel delivery pipe.
Seal the pipe to prevent fuel leaks.
1. Open the retaining band (1a) and disconnect the reflux pipe (1b), fuel tank side.2. Open the retaining band (2a) and disconnect the hose (2b) between the fuel filler pipe and tank, tank side.
1. Undo the rapid connectors and disconnect the fuel supply and return pipes.2. Open the retaining bands (2a) and release the pipes (2b).
1. Position a suitable lift with a support for supporting the fuel tank.2. Undo the fixing bolts (2a) and remove the fuel tank (2b) from the housing.
1. At the bench, using the tool (1a), undo the ring nut (1b) and keep the seal (1c).
ToolDescriptionFunctionValidity
1.870.736.000SpannerRemoving-refitting submerged pumpall versions
2. Remove the fuel pump from its housing.
Position a suitable container for collecting the fuel contained in the submerged pump assembly.
- Remove the fuel supply and return pipes, releasing them from the retaining clips.- Proceed with transferring the fuel using suitable equipment. Refitting ( Removing ) - Check that the fuel supply and return pipes are not damaged. If it they are, replace them.- Secure the fuel supply and return pipes to the retaining bands. 1. Place the fuel pump in position.2. Fit a new seal (2a) and tighten the ring nut (2b) using the tool (2c).
ToolDescriptionFunctionValidity
1.870.736.000SpannerRemoving-refitting submerged pumpall versions
1. Fit the fuel tank (1a) in place and tighten the fixing bolts (1b) to torque.
Component Fasteningdia  Value (daNm)Validity
Fuel tank (on body)BoltM83.5all versions
- Undo the rapid connectors and disconnect the fuel supply and return pipes.- Connect the reflux pipe, fuel tank side and secure it using the retaining band.- Connect the hose between the fuel filler pipe and the tank, tank side and secure it using the retaining band. 1. Connect the electrical connection for the fuel pump.
DescriptionConnector
1Fuel pump and level gauge    See N040 FUEL PUMP AND LEVEL GAUGE
2. Connect the fuel delivery pipe.
- Fit the fuel pump cover and tighten the fixing bolts.    Op. 1040E22 FUEL PIPE PROTECTION - R.R     Op. 1076B40 CENTRE EXHAUST PIPE - R.R.     Op. 1076B20 REAR EXHAUST SILENCER - R + R Op. 7055B48     Op. 4450B08 RIGHT REAR WHEEL - R.R     Op. 7050A20 ONE-PIECE REAR SEAT CUSHION - R.R. - Connect the negative battery terminal.
DescriptionConnector
-Battery    See A001 BATTERY
- Remove the vehicle from the lift.