312002544 - 7005A20 FRONT SIDE DOOR UPPER HINGE (ONE), LEFT OR RIGHT - R.R.

Removing ( Refitting )

Before working on the Air Bag system, follow the safety instructions for working on the system very carefully.

    Op. 5580C AIR BAG SYSTEM - Disconnect the negative battery terminal.

	Description	Connector
-	Battery	See A001 BATTERY

- Remove both running board connectors.Op. 7040L42 - Remove both the front doors:    Op. 7210E36 R.R. FRONT SIDE DOOR - For vehicles with knee Air Bag carry out the following operation:    Op. 5580C23 DRIVER'S KNEE BAG - R.R.- For vehicles without knee Air Bag carry out the following operation:Op. 7040A30 - For all vehicles carry out the following operations:    Op. 7040A26 STEERING COLUMN TRIM - R+R     Op. 5580E08 AERIAL FOR ELECTRONIC KEY (CODE) - R.R     Op. 5580C18 AIR BAG MODULE - R+R     Op. 4110A10 STEERING WHEEL - R+R FOR REPLACEMENT OR CHECKS     Op. 5550A10 STALK UNIT ASSEMBLY - R+R     Op. 7040A23 INSTRUMENT PANEL FRAME IN DASHBOARD - R.R     Op. 5560B10 CONTROL PANEL - R+R     Op. 5520A14 IGNITION KEY LOCK BARREL - R+R     Op. 2125C24 GEAR LEVER KNOB - R + R     Op. 2125C02 GEAR CONTROL LEVER OUTER BOOT - R.R.    Op. 7040A28 TRIM ON GEARBOX CONTROL PANEL - R.R. - Remove both centre console side trims:    Op. 7040A65 CONSOLE SIDE CLOSING (ONE) - R.R.- Remove both the electric window switches:    Op. 7005M10 ELECTRIC WINDOW CONTROL SWITCH (ONE) FOR ONE FRONT DOOR - R.R.     Op. 7040L20 TUNNEL COVER - R.R     Op. 7040A56 SWITCH UNIT IN DASHBOARD - R.R.     Op. 7040A41 SPEAKER GRILLE (ONE) LH OR RH ON INSTRUMENT FACIA - R R    Op. 7040A49 CONNECTOR HOLDER TRIM FOR EOBD - R.R.    Op. 7040A44 LEFT DASHBOARD SIDE TRIM - R.R.    Op. 5570T80 CAR RADIO EQUIPMENT - R+R     Op. 5010C30 CENTRAL AIR VENT IN DASHBOARD - R.R.    Op. 5010C12 WINDSCREEN DEMISTER DIFFUSER - R+R - Remove both diffusors:    Op. 5010C26 FRONT SIDE PANEL AIR DIFFUSER, L.H. OR R.H. - R R    Op. 7040A10 DASHBOARD TRIM - R+R     Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R     Op. 1048A10 AIR FILTER ASSEMBLY - R.R.     Op. 1048B44 RIGID AIR SUPPLY PIPE BETWEEN HEAT EXCHANGER AND INTAKE MANIFOLD - R.R.     Op. 5530B10 BATTERY - R+R     Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R     Op. 5010A12 HEATER WATER SUPPLY PIPE - R.R.     Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE     Op. 1056B15 THROTTLE BODY INTERGRAL WITH MDS - R.R.    Op. 4110D20 STEERING ELECTRICAL CONTROL DEVICE - R R     Op. 5010C55 RIGHT LOWER AIR DIFFUSER - R+R    Op. 7210A74 R R FACIA SUPPORT BEAM 1. Prise up cover of hole (1a) and undo the inner bolt of upper hinge (1b). 1. Undo outer bolt (1a) and remove upper hinge from front side door(1b). Refitting ( Removing ) 1. Position the upper hinge of front side door (1a) and tighten outer bolt (1b) to the recommended torque.

Component	Fastening	dia	Value (daNm)	Validity
Front door fixed hinges (on body)	Bolt	M8	3.2	all versions

1. Tighten inner retaining bolt (1a) to the recommended torque and fit cover (1b).

Component	Fastening	dia	Value (daNm)	Validity
Front door fixed hinges (on body)	Bolt	M8	3.2	all versions

- If necessary, adjust the door, referring to the procedure:    Op. 7005A14 FRONT SIDE DOOR - ADJUST CENTERING AND MOULDING - INCLUDES ADAPTATION OF HINGES AND SEALS ON DOOR COMPARTMENT     Op. 7210A74 R R FACIA SUPPORT BEAM     Op. 5010C55 RIGHT LOWER AIR DIFFUSER - R+R    Op. 4110D20 STEERING ELECTRICAL CONTROL DEVICE - R R     Op. 1056B15 THROTTLE BODY INTERGRAL WITH MDS - R.R.    Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE     Op. 5010A12 HEATER WATER SUPPLY PIPE - R.R.     Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R     Op. 5530B10 BATTERY - R+R     Op. 0010T21 ENGINE COOLANT - CHECK DENSITY AND TOP UP, IF NECESSARY     Op. 1048B44 RIGID AIR SUPPLY PIPE BETWEEN HEAT EXCHANGER AND INTAKE MANIFOLD - R.R.     Op. 1048A10 AIR FILTER ASSEMBLY - R.R.     Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R     Op. 7040A10 DASHBOARD TRIM - R+R - Refit both diffusors:    Op. 5010C26 FRONT SIDE PANEL AIR DIFFUSER, L.H. OR R.H. - R R    Op. 5010C12 WINDSCREEN DEMISTER DIFFUSER - R+R     Op. 5010C30 CENTRAL AIR VENT IN DASHBOARD - R.R.    Op. 5570T80 CAR RADIO EQUIPMENT - R+R     Op. 7040A44 LEFT DASHBOARD SIDE TRIM - R.R.    Op. 7040A49 CONNECTOR HOLDER TRIM FOR EOBD - R.R.    Op. 7040A41 SPEAKER GRILLE (ONE) LH OR RH ON INSTRUMENT FACIA - R R    Op. 7040A56 SWITCH UNIT IN DASHBOARD - R.R.     Op. 7040L20 TUNNEL COVER - R.R - Refit both the electric window switches:    Op. 7005M10 ELECTRIC WINDOW CONTROL SWITCH (ONE) FOR ONE FRONT DOOR - R.R. - Refit both centre console side trims:    Op. 7040A65 CONSOLE SIDE CLOSING (ONE) - R.R.    Op. 7040A28 TRIM ON GEARBOX CONTROL PANEL - R.R.     Op. 2125C02 GEAR CONTROL LEVER OUTER BOOT - R.R.    Op. 2125C24 GEAR LEVER KNOB - R + R     Op. 5520A14 IGNITION KEY LOCK BARREL - R+R     Op. 5560B10 CONTROL PANEL - R+R     Op. 7040A23 INSTRUMENT PANEL FRAME IN DASHBOARD - R.R     Op. 5550A10 STALK UNIT ASSEMBLY - R+R     Op. 4110A10 STEERING WHEEL - R+R FOR REPLACEMENT OR CHECKS     Op. 5580C18 AIR BAG MODULE - R+R     Op. 5580E08 AERIAL FOR ELECTRONIC KEY (CODE) - R.R     Op. 7040A26 STEERING COLUMN TRIM - R+R - For vehicles with knee Air Bag carry out the following operation:    Op. 5580C23 DRIVER'S KNEE BAG - R.R.- For vehicles without knee Air Bag carry out the following operation:Op. 7040A30 - Refit both the front doors:    Op. 7210E36 R.R. FRONT SIDE DOOR - Refit both running board connectors.Op. 7040L42 - Connect the negative battery terminal.

	Description	Connector
-	Battery	See A001 BATTERY