312002661 - 7210A74 R R FACIA SUPPORT BEAM

Removing ( Refitting )
Before working on the Air Bag system, follow the safety instructions for working on the system very carefully.
    Op. 5580C AIR BAG SYSTEM - Disconnect the negative battery terminal.
DescriptionConnector
-Battery    See A001 BATTERY
- Remove both running board connectors.Op. 7040L42 - Remove both the front doors:    Op. 7210E36 R.R. FRONT SIDE DOOR - For vehicles with knee Air Bag carry out the following operation:    Op. 5580C23 DRIVER'S KNEE BAG - R.R.- For vehicles without knee Air Bag carry out the following operation:Op. 7040A30 - For all vehicles carry out the following operations:    Op. 7040A26 STEERING COLUMN TRIM - R+R     Op. 5580E08 AERIAL FOR ELECTRONIC KEY (CODE) - R.R     Op. 5580C18 AIR BAG MODULE - R+R     Op. 4110A10 STEERING WHEEL - R+R FOR REPLACEMENT OR CHECKS     Op. 5550A10 STALK UNIT ASSEMBLY - R+R     Op. 7040A23 INSTRUMENT PANEL FRAME IN DASHBOARD - R.R     Op. 5560B10 CONTROL PANEL - R+R     Op. 5520A14 IGNITION KEY LOCK BARREL - R+R     Op. 2125C24 GEAR LEVER KNOB - R + R     Op. 2125C02 GEAR CONTROL LEVER OUTER BOOT - R.R.    Op. 7040A28 TRIM ON GEARBOX CONTROL PANEL - R.R. - Remove both centre console side trims:    Op. 7040A65 CONSOLE SIDE CLOSING (ONE) - R.R.- Remove both the electric window switches:    Op. 7005M10 ELECTRIC WINDOW CONTROL SWITCH (ONE) FOR ONE FRONT DOOR - R.R.     Op. 7040L20 TUNNEL COVER - R.R     Op. 7040A56 SWITCH UNIT IN DASHBOARD - R.R.     Op. 7040A41 SPEAKER GRILLE (ONE) LH OR RH ON INSTRUMENT FACIA - R R    Op. 7040A49 CONNECTOR HOLDER TRIM FOR EOBD - R.R.    Op. 7040A44 LEFT DASHBOARD SIDE TRIM - R.R.    Op. 5570T80 CAR RADIO EQUIPMENT - R+R     Op. 5010C30 CENTRAL AIR VENT IN DASHBOARD - R.R.    Op. 5010C12 WINDSCREEN DEMISTER DIFFUSER - R+R - Remove both diffusers:    Op. 5010C26 FRONT SIDE PANEL AIR DIFFUSER, L.H. OR R.H. - R R    Op. 7040A10 DASHBOARD TRIM - R+R     Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R     Op. 1048A10 AIR FILTER ASSEMBLY - R.R.     Op. 5530B10 BATTERY - R+R     Op. 1048B44 RIGID AIR SUPPLY PIPE BETWEEN HEAT EXCHANGER AND INTAKE MANIFOLD - R.R.     Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R     Op. 5010A12 HEATER WATER SUPPLY PIPE - R.R. - Position a suitable container for collecting the coolant. 1. Open securing band (1a) and disconnect return pipe (1b).
    Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE     Op. 1056B15 THROTTLE BODY INTERGRAL WITH MDS - R.R. 1. Undo nut (1a) from pipe (1b), expansion valve side.2. Release the pipe from the retaining clip.
Seal the connectors that have been disconnected using suitable plugs to prevent dampness and impurities from entering the system.
1. Undo nut (1a) and disconnect pipe (1b), expansion valve side.2. Release the pipe from the retaining clip.
Seal the connectors that have been disconnected using suitable plugs to prevent dampness and impurities from entering the system.
    Op. 4110D20 STEERING ELECTRICAL CONTROL DEVICE - R R     Op. 5010C55 RIGHT LOWER AIR DIFFUSER - R+R 1. Unscrew the bolts securing the crossmember on both sides.
1. Detach the electrical connection.
DescriptionConnector
1Dashboard/rear coupling    See D020 DASHBOARD/REAR COUPLING
- Disconnect the aerial.
DescriptionConnector
-Coaxial cable for radio aerial coupling    See D168 COAXIAL CABLE FOR RADIO AERIAL COUPLING
1. Detach the electrical connection.
DescriptionConnector
1Dashboard braid junction    See D259 INSTRUMENT PANEL BRIDGE COUPLING
2. Disconnect the electrical connection for the Air Bag control unit.
DescriptionConnector
2Air Bag control unit    See M060 AIR BAG CONTROL UNIT
3. Undo nut (3a) and disconnect earth connection (3b).
DescriptionConnector
3bAir Bag system earth    See C050 AIR BAG SYSTEM EARTH
1. Detach the electrical connection.
DescriptionConnector
1Front/dashboard coupling    See D001 FRONT/DASHBOARD COUPLING
1. Undo nut (1a) and disconnect earth connection (1b).
DescriptionConnector
1Driver''s dashboard earth    See C015 DASHBOARD EARTH, DRIVER'S SIDE
1. Disconnect the Body Computer electrical connections.
DescriptionConnector
1Body computer    See M001 BODY COMPUTER
1. Unscrew nuts (1a) and bolt (1b) securing the gearbox lever mount.
1. Unscrew the bolts securing the gear lever mount bracket.
1. Undo the bolts on the windscreen base.2. Remove the cross member complete with air conditioning unit.
Refitting ( Removing ) - Position the cross member in its housing complete with air conditioning unit.- Tighten the bolts on the windscreen base.- Tighten the bolts securing the gear lever mount bracket.- Tighten the bolt securing the gear lever support.- Tighten the nuts securing the gear lever support. 1. Connect the Body Computer electrical connections.
DescriptionConnector
1Body computer    See M001 BODY COMPUTER
1. Secure the electrical connection.
DescriptionConnector
1Front/dashboard coupling    See D001 FRONT/DASHBOARD COUPLING
1. Connect earth connection (1a) and tighten nut (1b).
DescriptionConnector
1aDriver''s dashboard earth    See C015 DASHBOARD EARTH, DRIVER'S SIDE
1. Secure the electrical connection.
DescriptionConnector
1Dashboard braid junction    See D259 INSTRUMENT PANEL BRIDGE COUPLING
2. Connect the connection for the Air Bag control unit.
DescriptionConnector
2Air Bag control unit    See M060 AIR BAG CONTROL UNIT
3. Connect earth connection (3a) and tighten nut (3b).
DescriptionConnector
3aAir Bag system earth    See C050 AIR BAG SYSTEM EARTH
1. Secure the electrical connection.
DescriptionConnector
1Dashboard/rear coupling    See D020 DASHBOARD/REAR COUPLING
- Connect the aerial.
DescriptionConnector
-Coaxial cable for radio aerial coupling    See D168 COAXIAL CABLE FOR RADIO AERIAL COUPLING
1. Tighten the bolts securing the cross member on both sides to the recommended torque.
Component Fasteningdia  Value (daNm)Validity
Instrument panel (on side panels)BoltM82.0all versions
    Op. 5010C55 RIGHT LOWER AIR DIFFUSER - R+R    Op. 4110D20 STEERING ELECTRICAL CONTROL DEVICE - R R - Remove the protective caps from the air conditioner coolant rigid pipes.- Replace the O-rings for the connector on the air conditioner coolant rigid pipes, using rings that are resistant to R134A refrigerant fluid. 1. Secure the pipe to the retaining clip.2. Connect pipe (2a) to the expansion valve and tighten nut (2b) to the specified torque.
ComponentFasteningdia  Value (daNm)Validity
Supply/return pipes (on expansion valve)NutM10x1.253.5all versions
1. Secure the pipe to the retaining clip.2. Connect pipe (2a), expansion valve side, and tighten nut (2b) to the recommended torque.
ComponentFasteningdia  Value (daNm)Validity
Supply/return pipes (on expansion valve)NutM10x1.253.5all versions
    Op. 1056B15 THROTTLE BODY INTERGRAL WITH MDS - R.R.    Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE - Connect the water return pipe from the heater, heater side and close the retaining band.    Op. 5010A12 HEATER WATER SUPPLY PIPE - R.R.     Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R     Op. 5530B10 BATTERY - R+R     Op. 0010T21 ENGINE COOLANT - CHECK DENSITY AND TOP UP, IF NECESSARY     Op. 1048B44 RIGID AIR SUPPLY PIPE BETWEEN HEAT EXCHANGER AND INTAKE MANIFOLD - R.R.     Op. 1048A10 AIR FILTER ASSEMBLY - R.R.     Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R     Op. 7040A10 DASHBOARD TRIM - R+R - Refit both diffusers:    Op. 5010C26 FRONT SIDE PANEL AIR DIFFUSER, L.H. OR R.H. - R R    Op. 5010C12 WINDSCREEN DEMISTER DIFFUSER - R+R     Op. 5010C30 CENTRAL AIR VENT IN DASHBOARD - R.R.    Op. 5570T80 CAR RADIO EQUIPMENT - R+R     Op. 7040A44 LEFT DASHBOARD SIDE TRIM - R.R.    Op. 7040A49 CONNECTOR HOLDER TRIM FOR EOBD - R.R.    Op. 7040A41 SPEAKER GRILLE (ONE) LH OR RH ON INSTRUMENT FACIA - R R    Op. 7040A56 SWITCH UNIT IN DASHBOARD - R.R.     Op. 7040L20 TUNNEL COVER - R.R - Refit both the electric window switches:    Op. 7005M10 ELECTRIC WINDOW CONTROL SWITCH (ONE) FOR ONE FRONT DOOR - R.R. - Refit both centre console side trims:    Op. 7040A65 CONSOLE SIDE CLOSING (ONE) - R.R.    Op. 7040A28 TRIM ON GEARBOX CONTROL PANEL - R.R.     Op. 2125C02 GEAR CONTROL LEVER OUTER BOOT - R.R.    Op. 2125C24 GEAR LEVER KNOB - R + R     Op. 5520A14 IGNITION KEY LOCK BARREL - R+R     Op. 5560B10 CONTROL PANEL - R+R     Op. 7040A23 INSTRUMENT PANEL FRAME IN DASHBOARD - R.R     Op. 5550A10 STALK UNIT ASSEMBLY - R+R     Op. 4110A10 STEERING WHEEL - R+R FOR REPLACEMENT OR CHECKS     Op. 5580C18 AIR BAG MODULE - R+R     Op. 5580E08 AERIAL FOR ELECTRONIC KEY (CODE) - R.R     Op. 7040A26 STEERING COLUMN TRIM - R+R - For vehicles with knee Air Bag carry out the following operation:    Op. 5580C23 DRIVER'S KNEE BAG - R.R.- For vehicles without knee Air Bag carry out the following operation:Op. 7040A30 - Refit both the front doors:    Op. 7210E36 R.R. FRONT SIDE DOOR - Refit both running board connectors:Op. 7040L42 - Connect the negative battery terminal.
DescriptionConnector
-Battery    See A001 BATTERY