312002468 - 5040C10 AIR CONDITIONING CASING - R.R (Manual air conditioning)

Removing ( Refitting )

Before working on the air bag system, it is essential to perform the following preliminary operations.(1) put the ignition key in the STOP position and extract it;(2) disconnect the battery terminals and insulate;(3) wait for at least 10 minutes before continuing.

FOLLOW ALL THE RECOMMENDED SAFETY INSTRUCTIONS

    Op. 5580C AIR BAG SYSTEM - Remove both running board connections:Op. 7040L42 - Remove both front doors:    Op. 7210E36 R.R. FRONT SIDE DOOR - For vehicles fitted with a knee Air Bag carry out the following operations:    Op. 5580C23 DRIVER'S KNEE BAG - R.R.- For vehicles not fitted with a knee Air Bag carry out the following operations:Op. 7040A30 - For all vehicles carry out the following operations:    Op. 7040A26 STEERING COLUMN TRIM - R+R     Op. 5580E08 AERIAL FOR ELECTRONIC KEY (CODE) - R.R     Op. 5580C18 AIR BAG MODULE - R+R     Op. 4110A10 STEERING WHEEL - R+R FOR REPLACEMENT OR CHECKS     Op. 5550A10 STALK UNIT ASSEMBLY - R+R     Op. 7040A23 INSTRUMENT PANEL FRAME IN DASHBOARD - R.R     Op. 5560B10 CONTROL PANEL - R+R     Op. 5520A14 IGNITION KEY LOCK BARREL - R+R     Op. 2125C24 GEAR LEVER KNOB - R + R     Op. 2125C02 GEAR CONTROL LEVER OUTER BOOT - R.R.    Op. 7040A28 TRIM ON GEARBOX CONTROL PANEL - R.R. - Remove both centre console side trims:    Op. 7040A65 CONSOLE SIDE CLOSING (ONE) - R.R.- Remove both electric window switches:    Op. 7005M10 ELECTRIC WINDOW CONTROL SWITCH (ONE) FOR ONE FRONT DOOR - R.R.     Op. 7040L20 TUNNEL COVER - R.R     Op. 7040A56 SWITCH UNIT IN DASHBOARD - R.R.     Op. 7040A41 SPEAKER GRILLE (ONE) LH OR RH ON INSTRUMENT FACIA - R R    Op. 7040A49 CONNECTOR HOLDER TRIM FOR EOBD - R.R.    Op. 7040A44 LEFT DASHBOARD SIDE TRIM - R.R.    Op. 5570T80 CAR RADIO EQUIPMENT - R+R     Op. 5010C30 CENTRAL AIR VENT IN DASHBOARD - R.R.    Op. 5010C12 WINDSCREEN DEMISTER DIFFUSER - R+R - Remove both diffusers:    Op. 5010C26 FRONT SIDE PANEL AIR DIFFUSER, L.H. OR R.H. - R R    Op. 7040A10 DASHBOARD TRIM - R+R     Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R     Op. 1048A10 AIR FILTER ASSEMBLY - R.R.     Op. 1048B44 RIGID AIR SUPPLY PIPE BETWEEN HEAT EXCHANGER AND INTAKE MANIFOLD - R.R.     Op. 5530B10 BATTERY - R+R     Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R     Op. 5010A12 HEATER WATER SUPPLY PIPE - R.R.     Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE     Op. 4110D20 STEERING ELECTRICAL CONTROL DEVICE - R R     Op. 5010C55 RIGHT LOWER AIR DIFFUSER - R+R    Op. 7210A74 R R FACIA SUPPORT BEAM 1. Undo nuts securing the air conditioning housing to the dashboard support crossmember.2. Disconnect the electrical connection for fan heating coil (2a) and for passenger compartment air fan (2b).

	Description	Connector
2a	PASSENGER COMPARTMENT AIR FAN ADJUSTMENT RESISTANCE	See O030 PASSENGER COMPARTMENT AIR FAN ADJUSTMENT RESISTOR

	Description	Connector
2b	PASSENGER COMPARTMENT FAN	See N085 PASSENGER COMPARTMENT AIR FAN

- Prise up the retainers from the wiring to the housing, separate the air conditioning housing and dashboard crossmember. Refitting ( Removing ) - Fit the air conditioning housing on the dashboard crossmember support and tighten the nuts. 1. Connect the electrical connection for fan coil (1a) and passenger compartment air fan (1b).

	Description	Connector
1a	PASSENGER COMPARTMENT AIR FAN ADJUSTMENT RESISTANCE	See O030 PASSENGER COMPARTMENT AIR FAN ADJUSTMENT RESISTOR

	Description	Connector
1b	PASSENGER COMPARTMENT FAN	See N085 PASSENGER COMPARTMENT AIR FAN

    Op. 7210A74 R R FACIA SUPPORT BEAM     Op. 5010C55 RIGHT LOWER AIR DIFFUSER - R+R    Op. 4110D20 STEERING ELECTRICAL CONTROL DEVICE - R R     Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE     Op. 5010A12 HEATER WATER SUPPLY PIPE - R.R.     Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R     Op. 5530B10 BATTERY - R+R     Op. 0010T21 ENGINE COOLANT - CHECK DENSITY AND TOP UP, IF NECESSARY     Op. 1048B44 RIGID AIR SUPPLY PIPE BETWEEN HEAT EXCHANGER AND INTAKE MANIFOLD - R.R.     Op. 1048A10 AIR FILTER ASSEMBLY - R.R.     Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R     Op. 7040A10 DASHBOARD TRIM - R+R - Refit both diffusers:    Op. 5010C26 FRONT SIDE PANEL AIR DIFFUSER, L.H. OR R.H. - R R    Op. 5010C12 WINDSCREEN DEMISTER DIFFUSER - R+R     Op. 5010C30 CENTRAL AIR VENT IN DASHBOARD - R.R.    Op. 5570T80 CAR RADIO EQUIPMENT - R+R     Op. 7040A44 LEFT DASHBOARD SIDE TRIM - R.R.    Op. 7040A49 CONNECTOR HOLDER TRIM FOR EOBD - R.R.    Op. 7040A41 SPEAKER GRILLE (ONE) LH OR RH ON INSTRUMENT FACIA - R R    Op. 7040A56 SWITCH UNIT IN DASHBOARD - R.R.     Op. 7040L20 TUNNEL COVER - R.R - Refit both electric window switches:    Op. 7005M10 ELECTRIC WINDOW CONTROL SWITCH (ONE) FOR ONE FRONT DOOR - R.R. - Refit both centre console side trims:    Op. 7040A65 CONSOLE SIDE CLOSING (ONE) - R.R.    Op. 7040A28 TRIM ON GEARBOX CONTROL PANEL - R.R.     Op. 2125C02 GEAR CONTROL LEVER OUTER BOOT - R.R.    Op. 2125C24 GEAR LEVER KNOB - R + R     Op. 5520A14 IGNITION KEY LOCK BARREL - R+R     Op. 5560B10 CONTROL PANEL - R+R     Op. 7040A23 INSTRUMENT PANEL FRAME IN DASHBOARD - R.R     Op. 5550A10 STALK UNIT ASSEMBLY - R+R     Op. 4110A10 STEERING WHEEL - R+R FOR REPLACEMENT OR CHECKS     Op. 5580C18 AIR BAG MODULE - R+R     Op. 5580E08 AERIAL FOR ELECTRONIC KEY (CODE) - R.R     Op. 7040A26 STEERING COLUMN TRIM - R+R - For vehicles fitted with a knee Air Bag carry out the following operations:    Op. 5580C23 DRIVER'S KNEE BAG - R.R.- For vehicles not fitted with a knee Air Bag carry out the following operations:Op. 7040A30 - For all vehicles carry out the following operations:- Refit both front doors:    Op. 7210E36 R.R. FRONT SIDE DOOR - Refit both running board connections:Op. 7040L42     Op. 0010T21 ENGINE COOLANT - CHECK DENSITY AND TOP UP, IF NECESSARY - Connect the battery terminals.

	Description	Connector
-	BATTERY	See A001 BATTERY