312000528 - 1004 ENGINE AND POWER UNIT

MeasurementValueValidity
Crankshaft endfloat (mm)0.055 ÷ 0.2651.2 8V1.3 Mjet
Cylinder head support surface flatness (mm)< 0.11.2 8V1.4 16V
Cylinder liner diameter - Grade A (mm)70.800 ÷ 70.8101.2 8V
Cylinder liner diameter - Grade B (mm)70.810 ÷ 70.8201.2 8V
Cylinder liner diameter - Grade C (mm)70.820 ÷ 70.8301.2 8V
Cylinder liner ovality (mm)± 0.051.2 8V1.4 16V
Cylinder liner taper (mm)± 0.0051.2 8V1.4 16V
Cylinder liner diameter oversize (mm)0.1all versions
Main journal diameter - Category A (mm)47.994 ÷ 48.0001.2 8V
Main journal diameter - Category B (mm)47.988 ÷ 47.9941.2 8V
Main journal diameter - Category C (mm)47.982 ÷ 47.9881.2 8V
Main journal diameter undersize (mm)0.1271.2 8V1.4 16V
Crankpin diameter (mm)41.990 ÷ 42.0081.2 8V1.4 16V
Crankpin diameter undersize (mm)0.1271.2 8V1.4 16V
Main journal seat diameter - Category 1 (mm)51.705 ÷ 51.7091.2 8V
Main journal seat diameter - Category 2 (mm)51.709 ÷ 51.7131.2 8V
Main journal seat diameter - Category 3 (mm)51.713 ÷ 51.7171.2 8V
Main half-bearings - Category 1 (red) (mm)1.836 ÷ 1.8401.2 8V1.4 16V
Main half-bearings thickness - Category 2 (blue) (mm)1.843 ÷ 1.8471.2 8V1.4 16V
Main half-bearings thickness - Category 3 (yellow) (mm)1.848 ÷ 1.8521.2 8V1.4 16V
Main journal half-bearing thickness oversize (mm)0.254 ÷ 0.5081.2 8V
Clearance between main bearings - crankshaft main journals (mm)0.025 ÷ 0.0401.2 8V1.4 16V
Piston outer diameter -Grade A (mm)70.760 ÷ 70.7701.2 8V
Piston outer diameter - Grade B (mm)70.770 ÷ 70.7801.2 8V
Piston outer diameter - Grade C (mm)70.780 ÷ 70.7901.2 8V
Piston pin housing diameter in pistons (mm)17.982 ÷ 17.9861.2 8V
Piston gudgeon pin diameter oversize (mm)1.2 8V
Gudgeon pin outer diameter (mm)17.970 ÷ 17.9741.2 8V1.4 16V
Sealing ring seat in piston - 1st groove (mm)1.230 ÷ 1.2501.2 8V
Sealing ring seat in piston - 2nd groove (mm)1.210 ÷ 1.2301.2 8V
Sealing ring seat in piston - 3rd groove (mm)2.510 ÷ 2.5301.2 8V
Cylinder compression 1st sealing ring thickness (mm)1.175 ÷ 1.1901.2 8V
Cylinder compression 2nd sealing ring thickness (mm)1.170 ÷ 1.1901.2 8V
Cylinder compression 3rd sealing ring thickness (mm)2.475 ÷ 2.4901.2 8V
Sealing ring oversize (mm)0.11.2 8V1.4 16V
Cylinder compression 1st sealing ring gap (mm)0.20 ÷ 0.401.2 8V
Cylinder compression 2nd sealing ring gap (mm)0.25 ÷ 0.701.2 8V
Cylinder compression 3rd sealing ring gap (mm)0.20 ÷ 0.451.2 8V
Cylinder compression 1st sealing ring endfloat (mm)0.020 ÷ 0.0601.2 8V
Cylinder compression 2nd sealing ring endfloat (mm)0.020 ÷ 0.0601.2 8V
Cylinder compression 3rd sealing ring endfloat (mm)0.020 ÷ 0.0551.2 8V
Crankpin seat diameter (mm)45.128 ÷ 45.1381.2 8V
Connecting rod half-bearing thickness (mm)1.544 ÷ 1.5481.2 8V1.4 16V
Connecting rod half-bearing thickness oversize (mm)0.254 ÷ 0.5081.2 8V
Clearance between connecting rod bearings - crankpin bearings (mm)0.021 ÷ 0.0601.2 8V
Cylinder liner diameter - Grade A (mm)69.600 ÷ 69.6101.3 Mjet
Cylinder liner diameter - Grade B (mm)69.610 ÷ 69.6201.3 Mjet
Cylinder liner diameter - Grade C (mm)69.6200 ÷ 69.6301.3 Mjet
Cylinder liner taper (mm)± 0.0101.3 Mjet
Cylinder liner ovality (mm)± 0.0051.3 Mjet
Main journal seat diameter - Category A (mm)54.710 ÷ 54.7141.3 Mjet
Main journal seat diameter - Category B (mm)54.714 ÷ 54.7181.3 Mjet
Main journal seat diameter - Category C (mm)54.718 ÷ 54.7221.3 Mjet
Main journal diameter - Category A (mm)50.994 ÷ 51.0001.3 Mjet
Main journal diameter - Category B (mm)50.988 ÷ 50.9941.3 Mjet
Main journal diameter - Category C (mm)50.982 ÷ 50.9881.3 Mjet
Crankpin diameter - Category A (mm)42.591 ÷ 42.6001.3 Mjet
Crankpin diameter - Category B (mm)42.582 ÷ 42.5911.3 Mjet
Main half-bearings - Category 1 (red) (mm)1.836 ÷ 1.8411.3 Mjet
Main half-bearings thickness - Category 2 (blue) (mm)1.841 ÷ 1.8461.3 Mjet
Main half-bearings thickness - Category 3 (yellow) (mm)1.846 ÷ 1.8511.3 Mjet
Main journal half-bearing thickness oversize (mm)0.1271.3 Mjet
Crankpin half-bearings - Category A (red) (mm)1.546 ÷ 1.5521.3 Mjet
Crankpin half-bearings - Category B (blue) (mm)1.550 ÷ 1.5561.3 Mjet
Main journal half bearing oversize (mm)0.1271.3 Mjet
Thrust half-washer thickness (mm)2.310 ÷ 2.3601.3 Mjet
Clearance between main bearings - crankshaft main journals (mm)0.028 ÷ 0.0481.3 Mjet
Small end bush inner diameter (mm)23.006 ÷ 23.0121.3 Mjet
Piston pin housing diameter (mm)22.990 ÷ 22.9961.3 Mjet
Piston pin outer diameter (mm)22.892 ÷ 22.9871.3 Mjet
Cylinder compression 1st sealing ring gap (mm)0.20 ÷ 0.301.3 Mjet
Cylinder compression 2nd sealing ring gap (mm)1.0 ÷ 1.51.3 Mjet
Cylinder compression 3rd sealing ring gap (mm)0.25 ÷ 0.501.3 Mjet
Cylinder compression 1st sealing ring thickness (mm)1.970 ÷ 1.9951.3 Mjet
Cylinder compression 2nd sealing ring thickness (mm)1.470 ÷ 1.4901.3 Mjet
Cylinder compression 3rd sealing ring thickness (mm)1.970 ÷ 1.9901.3 Mjet
Sealing ring seat in piston - 1st groove (mm)2.08 ÷ 2.101.3 Mjet
Sealing ring seat in piston - 2nd groove (mm)1.53 ÷ 1.551.3 Mjet
Sealing ring seat in piston - 3rd groove (mm)2.02 ÷ 2.041.3 Mjet
Piston outer diameter -Grade A (mm)69.520 ÷ 69.5301.3 Mjet
Piston outer diameter - Grade B (mm)69.530 ÷ 69.5401.3 Mjet
Piston outer diameter - Grade C (mm)69.540 ÷ 69.5501.3 Mjet
Cylinder compression 1st sealing rin
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