312000218 - F020 ABS WORKING IRREGULARLY

When the brakes are operated briskly and suddenly (emergency braking) the ABS does not work properly and, as a result, one or more of the wheels is partly locked
Test results
0PRELIMINARY CHECKSAll OKProblems encounteredOperation
Turn the ignition ON and check that the "ABS failure" warning light comes on for around 4 seconds and then goes outMove on to Step 1The "ABS failure" warning light comes on and stays on.Proceed as instructed in the    See table K060 ABS FAILURE WARNING LIGHT ON
1CHECK USING DIAGNOSTIC EQUIPMENTAll OKProblems encounteredOperation
Connect the Examiner diagnostic equipment to the diagnostic socket and check:

  • that there are no faults in the ABS control unit;
  • the plausibility of all the parameters.
Move on to Step 21. Error detected in the control unit.2. No communication with the control unit3. Fault detected in one of the front sensors.4. Fault detected in one of the rear sensors.5. Fault detected in one of the front wheel hubs.6. Fault detected in one of the rear wheel hubs.1. Continue following the instructions on the diagnostic equipment2. Restore connection between the ABS control unit and the diagnostic connector    See E7020 ABS 3. Replace the sensor    Op. 3340A30 RPM SENSOR (ONE) FOR ONE FRONT WHEEL, LEFT OR RIGHT - R.R. 4. Replace the sensor    Op. 3340A34 LEFT OR RIGHT REAR WHEEL RPM SENSOR (ONE) - R.R. 5. Replace the wheel hub    Op. 4450C10 FRONT STEERING KNUCKLE (ONE), L/H OR R/H COMPLETE WITH WHEEL HUB - R+R WITH WHEEL REMOVED - CHECK WHEEL GEOMETRY SEPARATELY 6. Replace the wheel hub    Op. 4450D10 HUB FOR ONE REAR WHEEL, L/H OR R/H - R+R WITH WHEEL REMOVED - CHECK WHEEL GEOMETRY SEPARATELY
2ACTIVE DIAGNOSIS WITH DIAGNOSTIC EQUIPMENTAll OKProblems encounteredOperation
Keeping the diagnostic equipment connected carry out the active diagnosis of:

  • pump motor;
  • solenoid valves.
Move on to Step 3Fault detected in one of the solenoid valves.Replace the electrohydraulic unit - ABS electronic control unit    Op. 3340A12 ABS HYDRAULIC AND ELECTRONIC CONTROL UNIT - R.R.
3BRAKE CALIPER CHECKAll OKProblems encounteredOperation
Check the sliding of the brake caliper control pistons.Move on to Step 4 for the 1.2 8v and 1.3 Mjet 16v versionsMove on to Step 5 for all versions1. Front caliper pistons seized.2. Rear caliper pistons seized.1. Replace the front brake calipers    Op. 3310A30 FRONT BRAKE CALIPER (ONE) - R.R 2. Replace the rear brake calipersOp. 3310B36
4CHECK ON FRONT BRAKE CALIPER AND SHOE CONTROL CYLINDERAll OKProblems encounteredOperation
Check that the shoe control cylinders are working properly.Move on to Step 51.Front caliper pistons seized.2.Shoe control cylinder not working properly.1. Replace the front brake calipers    Op. 3310A30 FRONT BRAKE CALIPER (ONE) - R.R 2.Replace the shoe control cylinder    Op. 3320B20 REAR BRAKE SHOE CYLINDER (ONE) LEFT OR RIGHT - REPLACE.
5CHECK ON PIPES / HOSES AND BLEED BRAKESAll OKProblems encounteredOperation
Visually inspect that there are no bends or constrictions in the brake pipes, bleed the system and check that the fluid comes out evenly from the bleed screws.End of diagnosis.Bends or constrictions present, the fluid does not come out evenly.Replace the section of pipe affected by the problem.