312000808 - 1020A20 CRANKCASE OIL SUMP - R.R CLEAN SURFACES FOR SEALANT APPLICATION

Removing ( Refitting ) - Position the vehicle on a lift.    Op. 0010T10 CHANGE ENGINE OIL - Disconnect the negative battery terminal.
DescriptionConnector
-Battery    See A001 BATTERY
    Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R     Op. 1048A32 HOSE FROM AIR FILTER TO INTAKE MANIFOLD - R + R    Op. 1048A10 AIR FILTER ASSEMBLY - R.R.     Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R     Op. 1072C16 EXHAUST MANIFOLD WITH CATALYTIC CONVERTER - R.R. 1. Undo the bolts fixing the gearbox to the oil sump.2. Undo the nuts (2a) and bolts (2b) securing the oil sump to the engine block.3. Using the tool (3a), cut the sealant and remove the engine oil sump (3b).
ToolDescriptionFunctionValidity
1.870.718.000BladeCut sealantall versions
Refitting ( Removing ) - Clean the residues of sealant from the mating surfaces between the engine block and the crankcase sump.- Apply a strip of silicone sealant to the contact surfaces between the engine oil sump and the engine block.- Place in position and tighten the nuts and bolts securing the engine oil sump to the crankcase to the recommended torque.
Component Fasteningdia  Value (daNm)Validity
Engine oil sump (on lower crankcase)BoltM6x1x160.91.4 16V
Component Fasteningdia  Value (daNm)Validity
Engine oil sump (on lower crankcase)BoltM6x1x250.91.4 16V
Component Fasteningdia  Value (daNm)Validity
Engine oil sump (with engine oil pump)NutM6x10.9all versions
ComponentFasteningdia  Value (daNm)Validity
Join between gearbox and engine (gearbox side)BoltM12x1.258.0all versions
    Op. 1072C16 EXHAUST MANIFOLD WITH CATALYTIC CONVERTER - R.R.     Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R+R     Op. 1048A10 AIR FILTER ASSEMBLY - R.R.     Op. 1048A32 HOSE FROM AIR FILTER TO INTAKE MANIFOLD - R + R    Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R     Op. 0010T10 CHANGE ENGINE OIL - Connect the negative battery terminal.
DescriptionConnector
-Battery    See A001 BATTERY
- Remove the vehicle from the lift.