Removing
(
Refitting
)
Op. 7210E28 R.R. ROOF PANEL - Ensure that the components connected are not distorted by checking the body alignment measurements with suitable equipment (reference rigs, templates or gauges).- Straighten the body as necessary.
- Use a rotary brush to remove the paint and gain access to the spot welds.1. Use the drill to chamfer the spot welds shown in the diagram.- Use a hammer and chisel to remove the previously chamfered spot welds.
1. Use a jigsaw, following the cutting lines shown in the diagram.- Use a rotary brush to remove the paint and gain access to the spot welds.2. Reduce the spot welds shown in the diagram using a chamfering machine.- Use a hammer and chisel to remove the previously chamfered spot welds.
- Use a rotary brush to remove the paint and gain access to the spot welds.1. Reduce the spot welds shown in the diagram using a chamfering machine.- Remove the previously chamfered spot welds using a hammer and chisel and then remove the connection bar between the roof panel and side panel.
1. Straighten the edges of the panel.- Remove the spot weld residues using a disc grinder.- Correct any distortions to the panel using a mallet and dolly block.- Apply electro-weldable paint along the edges of the body to be welded.
1. Straighten the edges of the panel.- Remove the spot weld residues using a disc grinder.- Correct any distortions to the panel using a mallet and dolly block.- Apply electro-weldable paint along the edges of the body to be welded.
Refitting
(
Removing
)
1. Remove the anti-corrosion treatment from the part of the perimeter of the spare part shown in the diagram using a rotary brush.2. Drill out the part at the indicated points.- Apply the electro-galvanizing paint to the edges in contact with the vehicle.
1. Position the replacement part correctly on the body and secure it using self-locking clamps.- Check that it is perfectly positioned and aligned.
1. Use a spot welder to weld the areas shown in the diagram.2. Seam weld the areas shown in the diagram using a MIG welder.- Use a disc grinder to level the welding.- Correct any distortions to the panel using a mallet and dolly block.
1. Use a spot welder to weld the areas shown in the diagram.2. Seam weld the areas shown in the diagram using a MIG welder.- Use a disc grinder to level the welding.- Correct any distortions to the panel using a mallet and dolly block.
1. Use a spot welder to weld the areas shown in the diagram.- Correct any distortions to the panel using a mallet and dolly block.
1. Seam weld the areas shown in the diagram using a MIG welder.- Use a disc grinder to level the welding.
- Use a rotary brush to clean the previously welded areas.- Apply rustproofing to the areas involved in the welding Op. 7210E28 R.R. ROOF PANEL
Removing
(
Refitting
)
Op. 7210E28 R.R. ROOF PANEL - Ensure that the components connected are not distorted by checking the body alignment measurements with suitable equipment (reference rigs, templates or gauges).- Straighten the body as necessary.
