- Work on the right side of the luggage compartment/load platform.- Use a rotary brush to remove the paint and gain access to the spot welds1. Use the drill to chamfer the spot welds shown in the diagram.- Use a hammer and chisel to remove the previously chamfered spot welds.
- Work on the left side of the luggage compartment/load platform.- Use a rotary brush to remove the paint and gain access to the spot welds1. Use the drill to chamfer the spot welds shown in the diagram.- Use a hammer and chisel to remove the previously chamfered spot welds.
- Work on the front of the luggage compartment/load platform.- Use a rotary brush to remove the paint and gain access to the spot welds1. Use the drill to chamfer the spot welds shown in the diagram.- Use a hammer and chisel to remove the previously chamfered spot welds.
- Work on the centre of the luggage compartment /load platform.- Use a rotary brush to remove the paint and gain access to the spot welds1. Use the drill to chamfer the spot welds shown in the diagram.- Use a hammer and chisel to remove the previously chamfered spot welds.- Remove the luggage compartment/load compartment (rear part)
- Straighten the edges of the vehicle using a hammer and dolly block.- Remove the spot weld residues using a disc grinder.- Use a rotary brush to clean the previously treated areas.1. Apply electro-weldable paint to the area shown in the diagram.
Refitting
(
Removing
)
1. Drill out the part at the indicated points.
1. Remove the anti-corrosion treatment from the entire perimeter of the outside of the replacement part using a rotary brush.- Apply electro-weldable paint to the edges involved.
1. Position the replacement part correctly on the vehicle and secure it using self-locking clamps.- Check the alignment and the surrounding gaps.- Work on the front of the luggage compartment/load platform.2. Fill weld the area shown using the MIG welder
- Work on the left side of the luggage compartment/load platform.1. Fill weld the area shown using the MIG welder
- Work on the right side of the luggage compartment/load platform.1. Fill weld the area shown using the MIG welder
- Work on the centre of the luggage compartment /load platform.1. Fill weld the area shown using the MIG welder
Removing
(
Refitting
)
Op. 7210B82 R.R REAR CROSSMEMBER Op. 7210B70 R.R. REAR TRIM (STRUCTURAL ELEMENT)
- Ensure that the components connected are not distorted by checking the body alignment measurements with suitable equipment (reference rigs, templates or gauges).- Straighten the body as necessary.
