- Work in the rear wheel housing compartment zone.- Use a rotary brush to remove the paint and gain access to the spot welds1. Use the drill to chamfer the spot welds shown in the diagram.- Use a hammer and chisel to remove the previously chamfered spot welds and remove the part of the side member.
- Use a rotary brush to remove the paint and gain access to the spot welds1. Use the drill to chamfer the spot welds shown in the diagram.- Use a hammer and chisel to remove the previously chamfered spot welds and remove the part of the side member.
- Use a rotary brush to remove the paint and gain access to the spot welds1. Use the drill to chamfer the spot welds shown in the diagram.- Use a hammer and chisel to remove the previously chamfered spot welds and remove the part of the side member.
- Work in the front lower zone of the side member.- Use a rotary brush to remove the paint and gain access to the spot welds1. Use the drill to chamfer the spot welds shown in the diagram.- Use a hammer and chisel to remove the previously chamfered spot welds and remove the part of the side member.- Remove the side member from the luggage compartment floorpan.
- Straighten the edges of the vehicle using a hammer and dolly block.- Remove the spot weld residues using a disc grinder.- Use a rotary brush to clean the previously treated areas.1. Apply electro-weldable paint to the area shown in the diagram.
Refitting
(
Removing
)
1. Remove the anti-corrosion treatment with a rotary brush from the area shown in the figure.- Apply electro-weldable paint to the area involved.
1. Drill out the part at the indicated points.
- Position the replacement part correctly on the vehicle and secure it using self-locking clamps.- Check the alignment.1. Fill weld the area shown using the MIG welder
1. Fill weld the area shown using the MIG welder
- Work in the front lower zone of the side member.1. Fill weld the area shown using the MIG welder
- Work in the rear zone of the rear wheel housing compartment.1. Use the seam welder to fill the holes indicated in the figure.
Removing
(
Refitting
)
Op. 7210B82 R.R REAR CROSSMEMBER Op. 7210B70 R.R. REAR TRIM (STRUCTURAL ELEMENT) Op. 7210B55 R.R. BOOT FLOOR
- Ensure that the components connected are not distorted by checking the body alignment measurements with suitable equipment (reference rigs, templates or gauges).- Straighten the body as necessary.
