312002468 - 5040C10 AIR CONDITIONING CASING - R.R (Manual air conditioning)

Removing ( Refitting )
Before working on the air bag system, it is essential to perform the following preliminary operations.(1) turn the ignition key to the OFF position and extract it;(2) disconnect the battery terminals and insulate them;(3) wait for at least 10 minutes before continuing.
FOLLOW ALL THE RECOMMENDED SAFETY INSTRUCTIONS
    Op. 5580C AIR BAG SYSTEM - Remove both running board connectors:Op. 7040L42 - Remove both the front doors:    Op. 7210E36 R.R. FRONT SIDE DOOR - For vehicles equipped with knee bags carry out the following operation:    Op. 5580C23 DRIVER'S KNEE BAG - R.R.- For vehicles not equipped with knee bags carry out the following operation:Op. 7040A30 - Carry out the following operations for all vehicles:    Op. 7040A26 STEERING COLUMN TRIM - R+R     Op. 5580E08 AERIAL FOR ELECTRONIC KEY (CODE) - R.R     Op. 5580C18 AIR BAG MODULE - R+R     Op. 4110A10 STEERING WHEEL - R+R FOR REPLACEMENT OR CHECKS     Op. 5550A10 STALK UNIT ASSEMBLY - R+R     Op. 7040A23 INSTRUMENT PANEL FRAME IN DASHBOARD - R.R     Op. 5560B10 CONTROL PANEL - R+R     Op. 5520A14 IGNITION KEY LOCK BARREL - R+R     Op. 2125C24 GEAR LEVER KNOB - R + R     Op. 2125C02 GEAR CONTROL LEVER OUTER BOOT - R.R.    Op. 7040A28 TRIM ON GEARBOX CONTROL PANEL - R.R. - Remove both centre console side trims:    Op. 7040A65 CONSOLE SIDE CLOSING (ONE) - R.R.- Remove both electric window switches:    Op. 7005M10 ELECTRIC WINDOW CONTROL SWITCH (ONE) FOR ONE FRONT DOOR - R.R.     Op. 7040L20 TUNNEL COVER - R.R     Op. 7040A56 SWITCH UNIT IN DASHBOARD - R.R.     Op. 7040A41 SPEAKER GRILLE (ONE) LH OR RH ON INSTRUMENT FACIA - R R    Op. 7040A49 CONNECTOR HOLDER TRIM FOR EOBD - R.R.    Op. 7040A44 LEFT DASHBOARD SIDE TRIM - R.R.    Op. 5570T80 CAR RADIO EQUIPMENT - R+R     Op. 5010C30 CENTRAL AIR VENT IN DASHBOARD - R.R.    Op. 5010C12 WINDSCREEN DEMISTER DIFFUSER - R+R - Remove both vents:    Op. 5010C26 FRONT SIDE PANEL AIR DIFFUSER, L.H. OR R.H. - R R    Op. 7040A10 DASHBOARD TRIM - R+R - Remove both the pillar trims:    Op. 7040H30 FRONT PILLAR TRIM (ONE), LEFT OR RIGHT - R.R.     Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R     Op. 1048A10 AIR FILTER ASSEMBLY - R.R.     Op. 0010T20 ENGINE COOLANT - CHANGE     Op. 5530B10 BATTERY - R+R     Op. 1056B82 INJECTION/IGNITION SYSTEM E.C.U. (ONE) - R + R     Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R     Op. 5010A12 HEATER WATER SUPPLY PIPE - R.R.     Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE     Op. 1056B15 THROTTLE BODY INTERGRAL WITH MDS - R.R.    Op. 4110D20 STEERING ELECTRICAL CONTROL DEVICE - R R     Op. 5010C55 RIGHT LOWER AIR DIFFUSER - R+R    Op. 7210A74 R R FACIA SUPPORT BEAM 1. Undo the nuts fixing the air conditioning casing to the dashboard supporting crossmember.2. Disconnect the electrical connection for the fan resistance (2a) and for the passenger compartment air fan (2b).
DescriptionConnector
2aPASSENGER COMPARTMENT AIR FAN ADJUSTMENT RESISTANCE    See O030 PASSENGER COMPARTMENT AIR FAN ADJUSTMENT RESISTOR
DescriptionConnector
2bPASSENGER COMPARTMENT FAN    See N085 PASSENGER COMPARTMENT AIR FAN
- Release the retainers for the wiring at the casing and separate the air conditioning casing and dashboard crossmember.
Refitting ( Removing ) - Fit the air conditioning casing on the dashboard supporting crossmember and tighten the fixing nuts. 1. Connect the electrical connection for the fan resistance (1a) and for the passenger compartment air fan (1b).
DescriptionConnector
1aPASSENGER COMPARTMENT AIR FAN ADJUSTMENT RESISTANCE    See O030 PASSENGER COMPARTMENT AIR FAN ADJUSTMENT RESISTOR
DescriptionConnector
1bPASSENGER COMPARTMENT FAN    See N085 PASSENGER COMPARTMENT AIR FAN
    Op. 7210A74 R R FACIA SUPPORT BEAM     Op. 5010C55 RIGHT LOWER AIR DIFFUSER - R+R    Op. 4110D20 STEERING ELECTRICAL CONTROL DEVICE - R R     Op. 1056B15 THROTTLE BODY INTERGRAL WITH MDS - R.R.    Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE     Op. 5010A12 HEATER WATER SUPPLY PIPE - R.R.     Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R     Op. 1056B82 INJECTION/IGNITION SYSTEM E.C.U. (ONE) - R + R     Op. 5530B10 BATTERY - R+R     Op. 0010T20 ENGINE COOLANT - CHANGE     Op. 1048A10 AIR FILTER ASSEMBLY - R.R.     Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R - Refit both the pillar trims:    Op. 7040H30 FRONT PILLAR TRIM (ONE), LEFT OR RIGHT - R.R.     Op. 7040A10 DASHBOARD TRIM - R+R - Refit both vents:    Op. 5010C26 FRONT SIDE PANEL AIR DIFFUSER, L.H. OR R.H. - R R    Op. 5010C12 WINDSCREEN DEMISTER DIFFUSER - R+R     Op. 5010C30 CENTRAL AIR VENT IN DASHBOARD - R.R.    Op. 5570T80 CAR RADIO EQUIPMENT - R+R     Op. 7040A44 LEFT DASHBOARD SIDE TRIM - R.R.    Op. 7040A49 CONNECTOR HOLDER TRIM FOR EOBD - R.R.    Op. 7040A41 SPEAKER GRILLE (ONE) LH OR RH ON INSTRUMENT FACIA - R R    Op. 7040A56 SWITCH UNIT IN DASHBOARD - R.R.     Op. 7040L20 TUNNEL COVER - R.R - Refit both electric window switches:    Op. 7005M10 ELECTRIC WINDOW CONTROL SWITCH (ONE) FOR ONE FRONT DOOR - R.R. - Refit both centre console side trims:    Op. 7040A65 CONSOLE SIDE CLOSING (ONE) - R.R.    Op. 7040A28 TRIM ON GEARBOX CONTROL PANEL - R.R.     Op. 2125C02 GEAR CONTROL LEVER OUTER BOOT - R.R.    Op. 2125C24 GEAR LEVER KNOB - R + R     Op. 5520A14 IGNITION KEY LOCK BARREL - R+R     Op. 5560B10 CONTROL PANEL - R+R     Op. 7040A23 INSTRUMENT PANEL FRAME IN DASHBOARD - R.R     Op. 5550A10 STALK UNIT ASSEMBLY - R+R     Op. 4110A10 STEERING WHEEL - R+R FOR REPLACEMENT OR CHECKS     Op. 5580C18 AIR BAG MODULE - R+R     Op. 5580E08 AERIAL FOR ELECTRONIC KEY (CODE) - R.R     Op. 7040A26 STEERING COLUMN TRIM - R+R - For vehicles equipped with knee bags carry out the following operation:    Op. 5580C23 DRIVER'S KNEE BAG - R.R.- For vehicles not equipped with knee bags carry out the following operation:Op. 7040A30 - Carry out the following operations for all vehicles:- Refit both the front doors:    Op. 7210E36 R.R. FRONT SIDE DOOR - Refit both running board connectors:Op. 7040L42     Op. 0010T21 ENGINE COOLANT - CHECK DENSITY AND TOP UP, IF NECESSARY - Connect the battery terminals.
DescriptionConnector
-BATTERY    See A001 BATTERY