312002544 - 7005A20 FRONT SIDE DOOR UPPER HINGE (ONE), LEFT OR RIGHT - R.R.

Removing ( Refitting )
Before working on the Air Bag system, follow the safety instructions for working on the system very carefully.
    Op. 5580C AIR BAG SYSTEM - Disconnect the negative battery terminal.
DescriptionConnector
-Battery    See A001 BATTERY
- Remove both the front doors:    Op. 7210E36 R.R. FRONT SIDE DOOR - For vehicles equipped with knee bags carry out the following operation:    Op. 5580C23 DRIVER'S KNEE BAG - R.R.- For vehicles not equipped with knee bags carry out the following operation:Op. 7040A30 - Carry out the following operations for all vehicles:    Op. 7040A26 STEERING COLUMN TRIM - R+R     Op. 5580E08 AERIAL FOR ELECTRONIC KEY (CODE) - R.R     Op. 5580C18 AIR BAG MODULE - R+R     Op. 4110A10 STEERING WHEEL - R+R FOR REPLACEMENT OR CHECKS     Op. 5550A10 STALK UNIT ASSEMBLY - R+R     Op. 7040A23 INSTRUMENT PANEL FRAME IN DASHBOARD - R.R     Op. 5560B10 CONTROL PANEL - R+R     Op. 5520A14 IGNITION KEY LOCK BARREL - R+R     Op. 2125C24 GEAR LEVER KNOB - R + R     Op. 2125C02 GEAR CONTROL LEVER OUTER BOOT - R.R.    Op. 7040A28 TRIM ON GEARBOX CONTROL PANEL - R.R. - Remove both centre console side trims.    Op. 7040A65 CONSOLE SIDE CLOSING (ONE) - R.R.- Remove both electric window switches:    Op. 7005M10 ELECTRIC WINDOW CONTROL SWITCH (ONE) FOR ONE FRONT DOOR - R.R.     Op. 7040L20 TUNNEL COVER - R.R     Op. 7040A56 SWITCH UNIT IN DASHBOARD - R.R.     Op. 7040A41 SPEAKER GRILLE (ONE) LH OR RH ON INSTRUMENT FACIA - R R    Op. 7040A49 CONNECTOR HOLDER TRIM FOR EOBD - R.R.    Op. 7040A44 LEFT DASHBOARD SIDE TRIM - R.R.    Op. 5570T80 CAR RADIO EQUIPMENT - R+R     Op. 5010C30 CENTRAL AIR VENT IN DASHBOARD - R.R.    Op. 5010C12 WINDSCREEN DEMISTER DIFFUSER - R+R - Remove both vents:    Op. 5010C26 FRONT SIDE PANEL AIR DIFFUSER, L.H. OR R.H. - R R    Op. 7040A10 DASHBOARD TRIM - R+R - Remove both the pillar trims:    Op. 7040H30 FRONT PILLAR TRIM (ONE), LEFT OR RIGHT - R.R.     Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R     Op. 1048A10 AIR FILTER ASSEMBLY - R.R.     Op. 0010T20 ENGINE COOLANT - CHANGE     Op. 5530B10 BATTERY - R+R     Op. 1056B82 INJECTION/IGNITION SYSTEM E.C.U. (ONE) - R + R     Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R     Op. 5010A12 HEATER WATER SUPPLY PIPE - R.R.     Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE     Op. 1056B15 THROTTLE BODY INTERGRAL WITH MDS - R.R.    Op. 4110D20 STEERING ELECTRICAL CONTROL DEVICE - R R     Op. 5010C55 RIGHT LOWER AIR DIFFUSER - R+R    Op. 7210A74 R R FACIA SUPPORT BEAM 1. Prise up the cover (1a) for the opening and undo the inner fixing bolt (1b) for the upper hinges.
1. Undo the outer fixing bolt (1a) and remove the upper hinges (1b) for the front side door.
Refitting ( Removing ) 1. Position the upper hinges for the front side door (1a) and tighten the outer fixing bolt (1b) to the recommended torque.
Component Fasteningdia  Value (daNm)Validity
Front door fixed hinges (on body)BoltM83.2all versions
1. Tighten the inner fixing bolt (1a) to the recommended torue and fit the cover (1b).
Component Fasteningdia  Value (daNm)Validity
Front door fixed hinges (on body)BoltM83.2all versions
- If necessary, adjust the door with reference to the following procedure:    Op. 7005A14 FRONT SIDE DOOR - ADJUST CENTERING AND MOULDING - INCLUDES ADAPTATION OF HINGES AND SEALS ON DOOR COMPARTMENT     Op. 7210A74 R R FACIA SUPPORT BEAM     Op. 5010C55 RIGHT LOWER AIR DIFFUSER - R+R    Op. 4110D20 STEERING ELECTRICAL CONTROL DEVICE - R R     Op. 0010T84 COOLANT FOR AIR CONDITIONING SYSTEM - DEHYDRATE AND REPRESSURIZE     Op. 5010A12 HEATER WATER SUPPLY PIPE - R.R.     Op. 1056B15 THROTTLE BODY INTERGRAL WITH MDS - R.R.    Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R     Op. 1056B82 INJECTION/IGNITION SYSTEM E.C.U. (ONE) - R + R     Op. 5530B10 BATTERY - R+R     Op. 0010T20 ENGINE COOLANT - CHANGE     Op. 1048A10 AIR FILTER ASSEMBLY - R.R.     Op. 1048A23 COLD AIR INTAKE FOR AIR FILTER - R.R - Refit both the pillar trims:    Op. 7040H30 FRONT PILLAR TRIM (ONE), LEFT OR RIGHT - R.R.     Op. 7040A10 DASHBOARD TRIM - R+R - Refit both vents:    Op. 5010C26 FRONT SIDE PANEL AIR DIFFUSER, L.H. OR R.H. - R R    Op. 5010C12 WINDSCREEN DEMISTER DIFFUSER - R+R     Op. 5010C30 CENTRAL AIR VENT IN DASHBOARD - R.R.    Op. 5570T80 CAR RADIO EQUIPMENT - R+R     Op. 7040A44 LEFT DASHBOARD SIDE TRIM - R.R.    Op. 7040A49 CONNECTOR HOLDER TRIM FOR EOBD - R.R.    Op. 7040A41 SPEAKER GRILLE (ONE) LH OR RH ON INSTRUMENT FACIA - R R    Op. 7040A56 SWITCH UNIT IN DASHBOARD - R.R.     Op. 7040L20 TUNNEL COVER - R.R - Refit both electric window switches:    Op. 7005M10 ELECTRIC WINDOW CONTROL SWITCH (ONE) FOR ONE FRONT DOOR - R.R. - Refi both centre console side trims:    Op. 7040A65 CONSOLE SIDE CLOSING (ONE) - R.R.    Op. 7040A28 TRIM ON GEARBOX CONTROL PANEL - R.R.     Op. 2125C02 GEAR CONTROL LEVER OUTER BOOT - R.R.    Op. 2125C24 GEAR LEVER KNOB - R + R     Op. 5520A14 IGNITION KEY LOCK BARREL - R+R     Op. 5560B10 CONTROL PANEL - R+R     Op. 7040A23 INSTRUMENT PANEL FRAME IN DASHBOARD - R.R     Op. 5550A10 STALK UNIT ASSEMBLY - R+R     Op. 4110A10 STEERING WHEEL - R+R FOR REPLACEMENT OR CHECKS     Op. 5580C18 AIR BAG MODULE - R+R     Op. 5580E08 AERIAL FOR ELECTRONIC KEY (CODE) - R.R     Op. 7040A26 STEERING COLUMN TRIM - R+R - For vehicles equipped with knee bags carry out the following operation:    Op. 5580C23 DRIVER'S KNEE BAG - R.R.- For vehicles not equipped with knee bags carry out the following operation:Op. 7040A30 - Refit both the front doors:    Op. 7210E36 R.R. FRONT SIDE DOOR - Connect the negative battery terminal.
DescriptionConnector
-Battery    See A001 BATTERY