312002577 - 7035C14 FIXED REAR SIDE WINDOW (ONE) LEFT OR RIGHT - R.R INCLUDES CLEANING HOUSING

Removing ( Refitting ) - Space the roof lining away from the glass using suitable material along the perimeter in contact with the fixed side window. This operation is necessary to prevent accidental damage to the roof lining when cutting the fixed side window sealant. 1. Protect the areas of the bodywork surrounding the fixed side window with a double layer of adhesive tape. - Protect the inner trims with a double layer of paper tape. 1. Cut a length of wire of about 50 cm then, with the help of pliers, introduce one end (1a) of the piano wire through the bead of sealant (1b) securing the fixed side window (1c).2. Fasten one end (1a) of the wire to the special retaining tool (2a) located inside the vehicle. Fasten one end (2b) of the wire to the traction handle (2c) located outside the vehicle.3. The mechanic inside the vehicle should keep the end of the tool (2c) on the bead of sealant (3a) about 30 cm from the point where the wire passes through. The other mechanic, outside the vehicle, should pull the handle (2c) following the surround of the fixed side window and they should cut the bead of sealant (3a). Repeat the operation in sections of about 30 cm until the bead of sealant (3a) is completely cut. 1. At the end of cutting the bead of sealant, fit suction pads to the fixed side window and then remove it with the help of a second operator. Refitting ( Removing )

As the pressed seal (which cannot be separated) will inevitably be damaged during the removal of the fixed side window, adversely affecting its aesthetic and sealing functions, the fixed side window should alway be replaced after each removal.

1. Using suitable equipment, cut and level the bead of sealant in the fixed side window housing leaving a thickness of between 0.25 and 1 mm, taking care not to scratch the paintwork. The thickness of the sealant remaining in the housing will act as a support for the new bonding.2. Thoroughly clean the rearscreen housing using an air jet and degrease fully using heptane. When bonding, 60 minutes after the bead of sealant has been cut and levelled, the surface of the actual sealant must be treated using the special activating product and it is necessary to wait for 15 minutes before fitting the windscreen.

Component	Type	Description	Classification	Quantity	Validity
Rearscreen housing	Activator for PUR	-	-	-	all versions

- If necessary, touch up the paintwork. - New window preparation.

Wait for about 15 minutes before continuing with the next operation to allow the adhesion promoter (primer) thinner to evaporate.

- Remove the adhesive tape from the edges of the bodywork.- Carry out a test positioning of the fixed side window centering it perfectly using the dedicated spacers on the new window.- Remove the window glass. 1. Using an air gun, apply a bead of sealant along the perimeter of the windscreen as evenly as possible.

Start the operation from the centre of the bottom and continue, if possible, without breaks along the entire perimeter of the glass.

1. Position the glass in its seat immediately after applying the sealant and bed into position using locating pins.2. Position the belt (2a), as illustrated, and tension it so that even pressure is exerted on the entire windscreen to ensure that the matching between the glass (2b), sealant (2c) and windscreen housing (2d) is correct.

Do not move the vehicle for the time recommended by the sealant manufacturer.