323002080 - 1060F10 FUEL INJECTORS - R.R.

Removing ( Refitting )     Op. 1048A10 AIR FILTER ASSEMBLY - R.R.     Op. 1060G22 CAM ANGLE SENSOR - R.R 1. Detach the electrical connections for the injectors.
DescriptionConnector
1Injector    See N070 INJECTOR
2. Undo bolts (2a) and move electrical wiring (2b) aside.
1. Manually push the clips (1a) and disconnect the pipe from the injectors to the fuel manifold (1b), injector side.2. Undo the bolts (2a) and move the duct (2b) as necessary.3. Unscrew the connectors (3a) and remove the pipes from the fuel manifold to the injectors (3b).
Use new pipes from the fuel manifold to the injectors when refitting.
1. Undo the injector fastening bracket nut.2. Keep the washer (2a) and the tapered washer (2b).3. Remove the injectors (3a), one at a time, using the tools (3b) and (3c).
If the injectors are being reused, mark the cylinder to which they belong so that they can be correctly refitted.If a new/new injector/s are fitted, run the initialisation procedure using an Examiner.
ToolDescriptionFunctionValidity
1870900700ExtractorRemoving injectors1.3 Multijet
ToolDescriptionFunctionValidity
1870739000ExtractorRemoving injectors1.3 Multijet
- Remove the injectors complete with bracket.
Replace the copper injector seals.
- Repeat the above procedure to remove the remaining pair of injectors.4. Remove the injector seals from the camshaft housing.
These seals are replaced each time they are dismantled.
Refitting ( Removing ) - Place the new injector seals in the housings on the camshaft housing.1. Refit the injectors (1a) complete with brackets (1b) in their seats.
Before refitting, replace the copper seal on the injectors.
2. Refit the tapered washer (2a) and the washer (2b) in their seats.3. Tighten the nut securing the injector bracket to the specified torque.
ComponentFasteningdia  Value (daNm)Validity
Injector bracketsNutM81.8 ÷ 2.21.3 Multijet
- Fit new pipes from the fuel manifold to the injectors and secure with connectors without tightening.- Tighten the connectors for the pipes from the fuel manifold to the injector side injectors to the recommended torque using an appropriate commercial wrench.
ComponentFasteningdia  Value (daNm)Validity
Pipes from fuel manifold to injectors - injectors sideConnectorM122.3 ÷ 2.51.3 Multijet
- Tighten the connectors for the pipes from the fuel manifold to the fuel manifold side injectors to the recommended torque using an appropriate commercial wrench.
ComponentFasteningdia  Value (daNm)Validity
Pipe from pressure pump to fuel manifold - fuel manifold sideConnectorM142.6 ÷ 2.91.3 Multijet
Clean the threaded pipe seats on the manifold and injectors with heptane.
- Fit the duct in its housing and secure it using the bolts.- Connect the pipe from the injectors to the fuel manifold, injector side pushing it home until the clips click into place.- Place the electrical wiring in position and fasten it using the bolts.- Secure the electrical connections for the injectors.    Op. 1060G22 CAM ANGLE SENSOR - R.R     Op. 1048A10 AIR FILTER ASSEMBLY - R.R.