2127C54 GEAR SELECTION SOLENOIDS - R.R. - Fiat - LINEA - eLearn

323003622 - 2127C54 GEAR SELECTION SOLENOIDS - R.R.

) - Connect an Examiner and run the electrohydraulic system depressurization procedure. Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R. Op. 5530B10 BATTERY - R+R Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R Op. 2127C22 PIPE FROM HYDRAULIC SPEED SELECTION ACTUATOR UNIT TO FLUID RESERVOIR - R.R. Op. 2127C40 HYDRAULIC SPEED SELECTION HYDRAULIC ACTUATOR UNIT AND CLUTCH - R.R.

Ensure absolute cleanliness during the operations that follow.

- Place the solenoid valve assembly in a vice fitted with protective jaws.1. Undo the control unit fixing bolts.

- Fit the tool for removing the control unit as follows:

Tool	Description	Function	Validity
2000017800	Removing-refitting kit	Robotized gearbox control unit - removing-refitting robotized gearbox control unit	1.3 Multijet MTA

1. Tighten the studs in the control unit fastening openings.2. Fit the reaction plate and secure it to the studs usign the nuts.3. Fit the extractor (3a) and tighten the bolt to disconnect the control unit (3b) from the solenoid valve contact plates.

Only use the special tool for removing the control unit.Never use other tools, for example, such as screwdrivers, for leverage and raise the control unit as the operation of the valve assembly and the actual control unit could be seriously adversely affected.

1. Undo the bolts (1a) and remove the bracket (1b).

1. Undo the bolts (1a) and remove the pressure sensor and valve retaining plate (1b).

1. Manually remove the gear selector solenoid valve complete with inner O-ring seals.

Only extract the solenoid valve manually and not using tools.Use a cloth to overcome the resistance due to the presence of the O-rings.

There is no outer O-ring seal on this solenoid valve.

Refitting ( Removing

) - Check that the valve body and the valve itself are perfectly clean.1. Place the gear selection solenoid valve complete with inner O-ring seals in position.

The projection (a) should coincide with the special housing in the valve assembly support.

1. Place the new pressure sensor and valve retaining plate in position.

The retaining plate should be fitted with the projection (a) facing upwards and towards the operator.

2. Place the new bracket (2a) in its housing and secure it by tightening the bolts (2b) to the recommended torque.

Component	Fastening	dia	Value (daNm)	Validity
Robotized gearbox control unit earth bracket	Bolt	-	0.3	1.3 Multijet MTA

3. Tighten the bolts fixing the pressure sensor and valve retaining plate to the recommended torque in a cross sequence.

Component	Fastening	dia	Value (daNm)	Validity
Valve and pressure sensor retaining plate	Bolt	-	0.3	1.3 Multijet MTA

- Check that the solenoid valve contact plates are correctly positioned.

Use the studs for tool no. 2000017800 for centering in order not to damage the solenoid valve contact plates whilst fitting the control unit

- Place the studs for tool no. 2000017800 in the control unit fastening openings.1. Partly tighten the studs in the four openings in the control unit mounting.2. Press fit the control unit on the solenoid valve contact plates.- Undo the studs and remove them.- Fasten the control unit tightening the bolts to the recommended torque in a cross sequence.

Component	Fastening	dia	Value (daNm)	Validity
Robotized gearbox electronic control unit	Bolt	-	1.0	1.3 Multijet MTA

Op. 2127C40 HYDRAULIC SPEED SELECTION HYDRAULIC ACTUATOR UNIT AND CLUTCH - R.R. Op. 2127C22 PIPE FROM HYDRAULIC SPEED SELECTION ACTUATOR UNIT TO FLUID RESERVOIR - R.R. Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R Op. 5530B10 BATTERY - R+R Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R. Op. 0010T60 ELECTROHYDRAULIC SELECTION GEARBOX CLUTCH HYDRAULIC SYSTEM - BLEED AIR Op. 0010T61 ELECTROHYDRAULIC SELECTION GEARBOX CLUTCH FLUID - CHECK LEVEL AND TOP UP IF NECESSARY Op. 0010T48 HYDRAULIC SYSTEM FOR GEARBOX WITH HYDRAULIC SELECTION - BLEED AIR Op. 0010T47 HYDRAULIC SYSTEM FLUID FOR GEARBOX WITH HYDRAULIC SELECTION CHECK LEVEL AND TOP UP, IF NECESSARY - Connect an Examiner and run the auto calibration procedure.