323002482 - 4410D13 FRONT SUSPENSION CROSSMEMBER - R.R

Removing ( Refitting )     Op. 4450B12 FRONT WHEELS (TWO) - R+R     Op. 1076B40 CENTRE EXHAUST PIPE - R.R.     Op. 1076B20 REAR EXHAUST SILENCER - R + R     Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R     Op. 1076B74 FRONT EXHAUST SILENCER WITH FLEXIBLE SECTION - R.R.    Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R. 1. Undo the bolt fixing the left track control arm to the steering knuckle.2. Unscrew the nut (2a) and use the tool (2b) to disconnect the steering link (2c) from the steering knuckle.
ToolDescriptionFunctionValidity
1871000700ExtractorExtracting steering rod from strut
- Repeat the same operation on the right side.- Prepare the equipment for removing-refitting the front suspension crossmember as described below.1. Fit the support (1a) on the column lift (1b).
ToolDescriptionFunctionValidity
2000001700MountSuspension crossmember support
ToolDescriptionFunctionValidity
1870835001Column liftSuspension crossmember support
2. Fit the frame (2a) complete with adaptors (2b).
ToolDescriptionFunctionValidity
2000007600ChassisSuspension crossmember support
ToolDescriptionFunctionValidity
2000007700AdaptorsFront suspension crossmember support
The adapators supplied are burnished black with M12 threads for fitting on the frame.
- If the above hydraulic lift is not available, use a general hydraulic lift plus the adaptor shown in the drawing, which must be made up by the workshop to allow the use of the above frames
(*): Ensure the shank diameter of the adaptor fits the hydraulic lift used.1. Tighten the adapators to the suspension crossmember in the openings in the under engine guard.
ToolDescriptionFunctionValidity
2000007700AdaptorsFront suspension crossmember support
1. Support the front suspension crossmember using the equipment prepared previously taking care that the adaptors are positioned in the axle-body centering openings as illustrated. Fit the split pins in the adapators (1b).2. Undo the bolts (2a) fixing the front suspension crossmember (2b) to the bodyshell.3. Unscrew the bolts securing the steering box to the suspension beam.- Lower the equipment and remove the suspension crossmember complete with track control arms.4. Unscrew the bolt (4a), bolt (4b) and remove the track control arm (4c).- Carry out the same operations and remove the remaining track control arm.
Refitting ( Removing ) - Place the track control arms in position and screw in the bolt and the securing bolt without tightening.- Place the front suspension crossmember complete with track control arms in position using the equipment used for the removal taking care that the adaptors are positioned in the axle-bodyshell centering openings.- Fasten the front suspension crossmember to the body tightening the bolts to the recommended torque.
ComponentFasteningdia  Value (daNm)Validity
Front suspension crossmember to bodyBoltM1211.9 ÷ 13.1
- Position the steering box and tighten the fixing bolts to the recommended torque.
ComponentFasteningdia  Value (daNm)Validity
Steering box to suspension crossmemberBoltM127.9 ÷ 9.7
- Remove the supporting equipment.
ToolDescriptionFunctionValidity
2000001700MountSuspension crossmember support
ToolDescriptionFunctionValidity
1870835001Column liftSuspension crossmember support
ToolDescriptionFunctionValidity
2000007600ChassisSuspension crossmember support
ToolDescriptionFunctionValidity
2000007700AdaptorsFront suspension crossmember support
1. Place the track control arm (1a) in position and keep it horizontal using a column lift (1b).2. Tighten the bolt (2a) and the bolt (2b) securing the track control arm to the suspension crossmember to the recommended torque.
ComponentFasteningdia  Value (daNm)Validity
Wishbone front bush to front suspension crossmemberBolt (to be replaced)M124.3 ÷ 4.7 + 90°
ComponentFasteningdia  Value (daNm)Validity
Wishbone rear bush to front suspension crossmemberBolt (to be replaced)M124.3 ÷ 4.7 + 90°
- Carry out the same operations on the remaining track control arm.
- Connect the steering rods to the respective struts and tighten the new nuts to the specified torque.
ComponentFasteningdia  Value (daNm)Validity
Steering rod to pillarNutM103.6 ÷ 4.4
    Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R.     Op. 1076B40 CENTRE EXHAUST PIPE - R.R.     Op. 1076B20 REAR EXHAUST SILENCER - R + R     Op. 1076B72 INTERMEDIATE EXHAUST PIPE WITH HOSE SECTION - R+R     Op. 1076B74 FRONT EXHAUST SILENCER WITH FLEXIBLE SECTION - R.R.    Op. 4450B12 FRONT WHEELS (TWO) - R+R     Op. 4450A10 FRONT WHEEL GEOMETRY - CHECK USING OPTICAL EQUIPMENT - INCLUDES ADJUSTMENT IF NECESSARY