323000038 - 7035C14 FIXED REAR SIDE WINDOW (ONE) LEFT OR RIGHT - R.R INCLUDES CLEANING HOUSING

Removing ( Refitting ) - Before using either piano wire or vibrating knife, protect all internal surfaces of the vehicle (seats, back rests, parcel shelf).1. Open the side door.2. Remove seal (2a) from window (2b).3. Apply a double layer of protective adhesive tape to the edges of the bodywork along the entire perimeter of the window.
- The side window sealant strip can be cut using a piano wire or vibrating knife; both methods are described below.- To cut using a piano wire, proceed as described below.1. Cut a length of wire of about 50 cm then, with the help of pliers, introduce one end (1a) of the piano wire through bead of sealant (1b) securing windscreen (1c).2. Fasten one end (1a) of the wire to special retaining tool (2a) located inside the vehicle. Fasten one end (2b) of the wire to traction handle (2c) located outside the vehicle.3. The mechanic inside the vehicle should keep the end of tool (2a) on bead of sealant (3a) about 30 cm from the point where the wire passes through. The other mechanic, outside the vehicle, should pull handle (2c) following the surround of the rearscreen, and then cut bead of sealant (3a). Repeat the operation in sections of about 30 cm until bead of sealant (3a) is completely cut. Take care of window locating pins (3b) during the cutting stage.
- To cut using a vibrating knife, proceed as described below.1. Use vibrating knife (1a) and blade (1b) to cut sealant strip (1c) along the perimeter of the rearscreen, working from the outside of the vehicle. Take care of window locating pins (1d) during the cutting stage.2. Remove the window glass.
Refitting ( Removing ) 1. Using suitable equipment, cut and level the bead of sealant in the side window housing, leaving a thickness of between 0.25 and 1 mm, taking care not to scratch the paintwork. The thickness of the sealant remaining in the housing will act as a support for the new bonding.2. Thoroughly clean the side window housing using an air jet and degrease fully using heptane. When bonding, 60 minutes after the bead of sealant has been cut and levelled, the surface of the actual sealant must be treated using the special activating product; it is then necessary to wait for 15 minutes before fitting the windscreen.
ComponentTypeDescriptionClassificationQty.Validity
GLASS HOUSINGActivator for PUR--
3. Clean and degrease the three seats for the anti-sink glass mounting blocks using heptane.4. Remove the window side locating pin residues to release the holes on the vehicle.- If necessary, touch up the paintwork.
1. Degrease the screen-printed perimeter of the new window using heptane.2. Apply glass adhesion promoter (primer) (2b) to screen-printed perimeter using wick (2a) supplied in the kit.3. Check the condition of seal (3a) on the new glass.
Wait for about 15 minutes before continuing with the next operation to allow the adhesion promoter (primer) thinner to evaporate.
1. Remove the adhesive tape from the edges of the bodywork along the perimeter of the side window.2. Using an air gun, apply a bead of sealant along the perimeter of the windscreen as evenly as possible.
ComponentTypeDescriptionClassificationQty.Validity
FIXED SIDE WINDOWGlass sealantProduct n° 71711976
Start the operation from the centre of the lower edge and continue without breaks around the entire perimeter of the glass.
1. Position window (1a) in its seat immediately after applying the sealant and bed into position using locating pins (1b). Check that anti-sink adhesive mounting blocks (1c) on the new glass rest correctly on the window seat.2. Position belt (2a), as shown in the figure, and tension it so that even pressure is exerted on the entire windscreen to ensure that the matching between glass (2b), sealant (2c) and windscreen housing (2d) is correct.
- Check that there are no infiltration points by carrying out a water leakage test.
Do not move the vehicle for the time recommended by the sealant manufacturer.