323002159 - 2110B32 MANUAL GEARBOX (5 SPEED) WITH DIFFERENTIAL - DISMANTLING AND REASSEMBLY - WASH AND CHECK PARTS - REPLACE SYNCHRONISERS, INNER CONTROLS, GEARS, SHAFTS AND BEARINGS

Removing ( Refitting )     Op. 2110B20 MANUAL GEARBOX (5-6 SPEED) WITH DIFFERENTIAL - DISMANTLING AND REASSEMBLY - WASH AND CHECK PARTS - REPLACE SYNCHRONISERS AND INTERNAL CONTROLS IF NECESSARY 1. Remove the differential mounting bearing outer races (1a) using tools (1b) and (1c).
ToolDescriptionFunctionValidity
1840005009ExtractorExtracting differential support bearing outer races1.3 Multijet1.4 16v TJET
ToolDescriptionFunctionValidity
1840007000MalletExtracting differential support bearing outer races1.3 Multijet1.4 16v TJET
1. Remove the guide pin for fitting Reverse (1a) after having removed the outer staking (1b).
- Move the main shaft front bearing, as necessary, by applying a special chisel to the inner race.1. Remove the mainshaft front bearing (1a) using tools (1b) and (1c).
ToolDescriptionFunctionValidity
1840005001StrutRemoving left differential internal driveshaftExtracting main shaft front bearingRemoving layshaft front bearing inner raceRemoving 4th speed drive gear and rear bearingRemoving 3rd and 4th speed engagement sliding sleeve hub, synchronizer ring and 3rd speed drive gearRemoving main shaft front bearing
ToolDescriptionFunctionValidity
1840005103ClampsExtracting main shaft front bearingRemoving layshaft front bearing inner race1.3 Multijet1.4 16v TJET
1. Move the layshaft front bearing inner race, as necessary, using a special chisel.- Remove the inner race of the layshaft front bearing using the tools.
ToolDescriptionFunctionValidity
1840005001StrutRemoving left differential internal driveshaftExtracting main shaft front bearingRemoving layshaft front bearing inner raceRemoving 4th speed drive gear and rear bearingRemoving 3rd and 4th speed engagement sliding sleeve hub, synchronizer ring and 3rd speed drive gearRemoving main shaft front bearing
ToolDescriptionFunctionValidity
1840005103ClampsExtracting main shaft front bearingRemoving layshaft front bearing inner race1.3 Multijet1.4 16v TJET
Refitting ( Removing ) 1. Fit the new mainshaft front bearing (1a) using the tool (1b).
ToolDescriptionFunctionValidity
1870448000Fitting toolFitting layshaft rear bearingFitting layshaft front bearing inner race1.3 Multijet1.4 16v TJET
- Fit the layshaft new front bearing inner race using tool
ToolDescriptionFunctionValidity
1870448000Fitting toolFitting layshaft rear bearingFitting layshaft front bearing inner race1.3 Multijet1.4 16v TJET
- Fit the guide pin for fitting Reverse and secure it with exterior staking.1. Remove the differential mounting bearing outer races (1a) using tools (1b) and (1c).
ToolDescriptionFunctionValidity
1874541000Fitting toolFitting differential mount bearing outer races1.3 Multijet1.4 16v TJET
ToolDescriptionFunctionValidity
1870007000GripFitting differential mount bearing outer races
    Op. 2110B20 MANUAL GEARBOX (5-6 SPEED) WITH DIFFERENTIAL - DISMANTLING AND REASSEMBLY - WASH AND CHECK PARTS - REPLACE SYNCHRONISERS AND INTERNAL CONTROLS IF NECESSARY