323002518 - 1810A20 CLUTCH - R + R

Removing ( Refitting ) - Position the vehicle on a lift.    Op. 4450B12 FRONT WHEELS (TWO) - R+R     Op. 7055B90 LEFT FRONT WHEEL ARCH LINER - R.R.     Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.     Op. 1076B74 FRONT EXHAUST SILENCER WITH FLEXIBLE SECTION - R.R.    Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R.     Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.    Op. 0010T40 CHANGE MANUAL GEARBOX OIL     Op. 1016A10 SOUND-PROOFING COVER - R.R     Op. 5530B10 BATTERY - R+R     Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R     Op. 1008A45 GEARBOX SIDE RIGID SUPPORT REINFORCEMENT    Op. 5520B10 STARTER MOTOR - R+R     Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R 1. Fit the flywheel lock.
ToolDescriptionFunctionValidity
1860846000Counter-torqueFlywheel lock
- Unscrew the three bolts securing the clutch mechanism by 120 degrees.2. Fit tool (2a) and tool (2b) by tightening the pins in the seats for the bolts removed previously.
ToolDescriptionFunctionValidity
1871003100Extractor/ fitting toolRemoving-refitting clutch mechanism1.4 16v TJET
ToolDescriptionFunctionValidity
2000024900Clutch centering kitRemoving-refitting clutch mechanism1.4 16v TJET
- Turn the tool handwheel until the pins are in contact with the disc.3. Undo the remaining bolts securing the clutch mechanism.- Undo the tool handwheel to discharge the clutch mechanism diaphragm spring.- Remove the tools fitted previously.4. Remove the clutch mechanism.- Remove the clutch plate.
Refitting ( Removing ) 1. Fit the tool on the crankshaft.
ToolDescriptionFunctionValidity
2000024900Clutch centering kitRemoving-refitting clutch mechanism1.4 16v TJET
- Refit the clutch plate in position.
When fitting the clutch plate the correct position is shown by the words "engine side" and "gearbox side".Handle the clutch plate carefully. Do not touch the surface of the friction linings with your hands.
2. Refit the clutch mechanism in position.
Clean any anti-corrosion protection or detergents from the friction surface of the clutch mechanism.
3. Fit the tool using the pins.
ToolDescriptionFunctionValidity
1871003100Extractor/ fitting toolRemoving-refitting clutch mechanism1.4 16v TJET
- Turn the tool handwheel until the pins are in contact with the disc.4. Hand tighten the remaining free bolts securing the clutch.- Undo the tool handwheel to discharge the clutch mechanism diaphragm spring.- Remove the tools fitted previously.- Tighten the remaining clutch retaining bolts by hand.- Gradually tighten the bolts securing the clutch diagonally until the recommended torque is reached.
ComponentFasteningdia  Value (daNm)Validity
Clutch mechanismBolt (to be replaced)M61.2 ÷ 1.51.4 8v1.4 16v TJET
5. Remove the flywheel lock.
    Op. 2110A10 MANUAL GEARBOX AND DIFFERENTIAL - R + R     Op. 5520B10 STARTER MOTOR - R+R     Op. 1008A45 GEARBOX SIDE RIGID SUPPORT REINFORCEMENT    Op. 5530B52 BATTERY SUPPORT/DRIP TRAY - R.R     Op. 5530B10 BATTERY - R+R     Op. 1016A10 SOUND-PROOFING COVER - R.R     Op. 1008C34 BRACKET ON GEARBOX FOR LOWER REACTION ROD - R.R.    Op. 1008C32 GEARBOX LOWER REACTION ROD -R.R.     Op. 1076B74 FRONT EXHAUST SILENCER WITH FLEXIBLE SECTION - R.R.    Op. 7055B90 LEFT FRONT WHEEL ARCH LINER - R.R.     Op. 4450B12 FRONT WHEELS (TWO) - R+R     Op. 0010T40 CHANGE MANUAL GEARBOX OIL     Op. 0010T64 BRAKE AND/OR CLUTCH FLUID CHECK LEVEL AND TOP UP AS NECESSARY     Op. 0010T65 HYDRAULIC BRAKE SYSTEM - BLEED AIR     Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R. - Remove the vehicle from the lift.