323002864 - 1036L14 CAMSHAFTS IN CAMSHAFT HOUSING - R.R. WITH CAMSHAFT HOUSING REMOVED - INCLUDES POSSIBLE REPLACEMENT. OF CAMSHAFT HOUSING

Removing ( Refitting ) 1. Remove the tappet retaining tool.
ToolDescriptionFunctionValidity
1860988000Tappet retaining toolTappet retaining1.4 16v TJET
- Remove the hydraulic tappets from their housings.- Fit the head support tool.
ToolDescriptionFunctionValidity
1860470000MountHead overhaul
- Position the cylinder head extension in a vice.1. Using a dial gauge and magnetic base, check that the exhaust side camshaft endfloat is within the recommended values.
MeasurementValueValidity
Camshaft endfloat (mm)0.10 ÷ 0.291.4 16v T-JET
If the exhaust side camshaft endfloat is not within the recommended limits, replace the cylinder head extension.
- Unscrew the bolts loosened previously and remove the camshaft idler gears. 1. Remove the tapered plugs.
- Rotate the cylinder head extension through 180°.1. Undo bolts (1a) and remove inlet side camshaft protective cover (1b), complete with O-ring.2. Remove the exhaust side camshaft oil seal.3. Undo the tapered plug, timing side.
- Release the camshafts. Refitting ( Removing ) - Check that the diameter of the camshaft journals and the cam lift correspond to the recommended figures.
MeasurementValueValidity
Camshaft bearing diameter - First bearing (mm)35.000 ÷ 35.0151.4 16v T-JET
MeasurementValueValidity
Camshaft bearing diameter - Second bearing (mm)48.000 ÷ 48.0151.4 16v T-JET
MeasurementValueValidity
Camshaft bearing diameter - Third bearing (mm)49.000 ÷ 490151.4 16v T-JET
MeasurementValueValidity
Nominal inlet cam lift (mm)8.01.4 16v T-JET
MeasurementValueValidity
Nominal exhaust cam lift (mm)6.521.4 16v T-JET
The surfaces of the cams and the bearings should not show signs of wear, grooves or seizing. If this is not the case, replace the camshafts.
- Place the camshafts in their housings.- Undo the plugs and fit the camshaft centring pins.
ToolDescriptionFunctionValidity
1860985000Locating pinsCamshaft timing1.4 16v TJET
1. Fit a new oil seal on the exhaust side camshaft using the tool.
ToolDescriptionFunctionValidity
1860990000Fitting toolFitting crankshaft front cover oil sealFitting oil seal on exhaust camshaft1.4 8v1.4 16v TJET
- Fit the inlet side camshaft protective cover in place, complete with a new O-ring and secure it using the bolts.- Rotate the cylinder head extension through 180°.- Fit the tapered plugs in their seats and tighten them to the recommended torque checking that the maximum projection is 1 mm.
ComponentFasteningdia  Value (daNm)Validity
Tapered plug in rear cylinder head extension-M141.51.4 16v TJET
ComponentFasteningdia  Value (daNm)Validity
Tapered plug in front cylinder head extension-M204.01.4 16v TJET
- Place the camshaft idler gears in position and screw in the bolts without tightening them to torque.
Firstly, fit the exhaust side gear; then fit the inlet side gear, aligning the (inner and outer) teeth until they are matched with the teeth on the exhaust side gear.
- Remove the cylinder head extension from the vice and separate it from the support tool.- Place the hydraulic tappets in their housings and fit the retaining tool.
ToolDescriptionFunctionValidity
1860988000Tappet retaining toolTappet retaining1.4 16v TJET