323002945 - 7210B61 R.R. BOOT FLOOR PAN SIDE MEMBER - PARTIAL
Removing
(
Refitting
)
Op. 7210B82 R.R REAR CROSSMEMBER Op. 7210B70 R.R. REAR TRIM (STRUCTURAL ELEMENT) Op. 7210B56 R.R. BOOT LOAD COMPARTMENT FLOOR PLAN (PARTIAL REAR INTERVENTION) - Ensure that the components connected are not distorted by checking the body alignment measurements with suitable equipment (reference rigs, templates or gauges).- Straighten the body as necessary.1. Use the jig saw, following the cutting line in the diagram.- Use a rotary brush to remove the paint and gain access to the spot welds.2. Use the chamfering machine to remove the spot welds shown in the diagram.- Use the drill to chamfer the spot welds that are not accessible to the chamfering machine.- Use a hammer and chisel to remove the previously chamfered spot welds.- Remove the part from the vehicle.
- Straighten the edges of the vehicle using a hammer and dolly block.- Use a rotary brush to clean the previously treated areas.1. Apply electro-weldable paint.
Refitting
(
Removing
)
1. Use the hacksaw to cut the part, following the line shown in the figure to adjust to the required size.2. Remove the anti-corrosion treatment from the entire perimeter of the inside and outside of the replacement part using a rotary brush.- Apply electro-weldable paint to the edges involved.
1. Position the replacement part correctly on the vehicle and secure it using self-locking clamps.- Check the alignment and the surrounding gaps.2. Use a spot welder to weld the areas shown in the diagram.3. Use a MIG welder to fill weld the openings made previously.4. Use an MIG welder to seam-weld in the join areas.
- Correct any distortions to the panel using a mallet and dolly block.1. Use a disc grinder to level the welds.- Use a rotary brush to clean the previously welded areas.
1. Apply anti-oxidant protection to the areas involved in the welding.- Seal the join lines between the replacement part and the vehicle.
Removing
(
Refitting
)
Op. 7210B82 R.R REAR CROSSMEMBER Op. 7210B70 R.R. REAR TRIM (STRUCTURAL ELEMENT) Op. 7210B56 R.R. BOOT LOAD COMPARTMENT FLOOR PLAN (PARTIAL REAR INTERVENTION) - Ensure that the components connected are not distorted by checking the body alignment measurements with suitable equipment (reference rigs, templates or gauges).- Straighten the body as necessary.
1. Use the jig saw, following the cutting line in the diagram.- Use a rotary brush to remove the paint and gain access to the spot welds.2. Use the chamfering machine to remove the spot welds shown in the diagram.- Use the drill to chamfer the spot welds that are not accessible to the chamfering machine.- Use a hammer and chisel to remove the previously chamfered spot welds.- Remove the part from the vehicle.
