1036L20 CAMSHAFT IDLER GEARS - REPLACE - Fiat - LINEA - eLearn

323002865 - 1036L20 CAMSHAFT IDLER GEARS - REPLACE

) - Position the vehicle on a lift. Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R. Op. 0010T20 ENGINE COOLANT - CHANGE Op. 1016A10 SOUND-PROOFING COVER - R.R Op. 1056B65 SOUND INSULATING COVER FOR INJECTOR ASSEMBLY - R.R. Op. 1064A31 HEAT SHIELD FOR TURBOCHARGER - R.R. Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R.R Op. 1076B74 FRONT EXHAUST SILENCER WITH FLEXIBLE SECTION - R.R. Op. 1080B62 CATALYTIC CONVERTER - R + R Op. 1048B14 AIR DELIVERY HOSE BETWEEN TURBOCHARGER AND HEAT EXCHANGER - REPLACE - Remove the air outlet hose from the turbo complete with rigid pipe as described in the procedure: Op. 1048B19 TURBOCHARGER AIR OUTLET HOSE -R.R. Op. 1084C22 HEAT SHIELD ON ENGINE OIL HEAT EXCHANGER - R.R. Op. 1048A50 TURBOCHARGER AIR INTAKE PIPE - R.R. Op. 1084B40 ENGINE OIL DELIVERY PIPE TO TURBOCHARGER - R + R Op. 1084B42 ENGINE OIL RETURN PIPE FROM TURBO - R + R Op. 1088D50 ENGINE COOLANT OUTLET PIPE FROM TURBOCHARGER - R.R. Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R.R. Op. 1064A27 TURBOCHARGER UNIT AND EXHAUST MANIFOLD - R.R. Op. 1072B53 AIR CHAMBER REINFORCEMENT BRACKET - R.R. Op. 1080D34 ENGINE OIL VAPOUR SEPARATOR - R + R Op. 1048B58 TURBOCHARGER AIR BY-PASS VALVE - R.R. Op. 1048A10 AIR FILTER ASSEMBLY - R.R. Op. 1032D26 TIMING SYSTEM FRONT PROTECTIVE COVER (UPPER PART) - R.R. 1. Remove the camshaft protective plug, inlet side.2. Rotate the crankshaft in its normal direction of rotation and fit the camshaft timing tool.- Proceed in the same way for fitting the exhaust side camshaft timing tool.

Tool	Description	Function	Validity
1860985000	Locating pins	Camshaft timing	1.4 16v TJET

1. Fit the driven pulley locking tool.

Tool	Description	Function	Validity
2000015800	Counter-torque	Camshaft driven pulley lock	1.4 16v TJET

1. Undo fastenings (1a) and remove bracket (1b).

1. Undo nuts (1a) and remove camshaft seal rear cover (1b) with gasket.

1. Undo bolts (1a) and remove camshaft gears (1b).

Refitting ( Removing

) - Place the camshaft gears in their housings and secure them by tightening the bolts to the recommended torque.

Component	Fastening	dia	Value (daNm)	Validity
Camshaft gears	Bolt	M12	12.0	1.4 16v TJET

Firstly, fit the exhaust side gear; then fit the inlet side gear, aligning the (inner and outer) teeth until they are matched with the teeth on the exhaust side gear.

- Place the camshaft seal rear cover in its housing complete with new gasket and tighten the nuts.- Place the wiring mounting bracket in its housing and tighten the fastenings.- Remove the tools used for timing the camshafts and tighten the sealing plugs to the recommended torque.

Component	Fastening	dia	Value (daNm)	Validity
Engine cylinder head extension plugs	-	M16	1.3 ÷ 1.6	1.4 16v TJET

- Undo the bolt and remove the driven pulley locking tool. Op. 1032D26 TIMING SYSTEM FRONT PROTECTIVE COVER (UPPER PART) - R.R. Op. 1048A10 AIR FILTER ASSEMBLY - R.R. Op. 1048B58 TURBOCHARGER AIR BY-PASS VALVE - R.R. Op. 1080D34 ENGINE OIL VAPOUR SEPARATOR - R + R Op. 1072B53 AIR CHAMBER REINFORCEMENT BRACKET - R.R. Op. 1064A27 TURBOCHARGER UNIT AND EXHAUST MANIFOLD - R.R. Op. 1072C44 EXHAUST MANIFOLD HEAT SHIELD - R.R. Op. 1088D50 ENGINE COOLANT OUTLET PIPE FROM TURBOCHARGER - R.R. Op. 1084B42 ENGINE OIL RETURN PIPE FROM TURBO - R + R Op. 1084B40 ENGINE OIL DELIVERY PIPE TO TURBOCHARGER - R + R Op. 1048A50 TURBOCHARGER AIR INTAKE PIPE - R.R. Op. 1084C22 HEAT SHIELD ON ENGINE OIL HEAT EXCHANGER - R.R. - Fit the air outlet hose from the turbo complete with rigid pipe as described in the procedure: Op. 1048B19 TURBOCHARGER AIR OUTLET HOSE -R.R. Op. 1048B14 AIR DELIVERY HOSE BETWEEN TURBOCHARGER AND HEAT EXCHANGER - REPLACE Op. 1080B62 CATALYTIC CONVERTER - R + R Op. 1076B74 FRONT EXHAUST SILENCER WITH FLEXIBLE SECTION - R.R. Op. 1076A48 CATALYTIC CONVERTER HEAT SHIELD - R.R Op. 1064A31 HEAT SHIELD FOR TURBOCHARGER - R.R. Op. 1056B65 SOUND INSULATING COVER FOR INJECTOR ASSEMBLY - R.R. Op. 1016A10 SOUND-PROOFING COVER - R.R Op. 0010T20 ENGINE COOLANT - CHANGE Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R. - Remove the vehicle from the lift.