618560 - DESCRIPTION OF COMPONENTS

CAMSHAFT

Specifications

Type

The camshafts are ductile cast iron, driven directly by a toothed belt.The intake side camshaft turns on eight mounts while the exhaust side camshaft turns on seven mounts.The camshaft oil seal function is performed by front o-rings.

PHASE TRANSFORMER

Specifications

System details

A variable valve timing system with electronic control and hydraulic acutation has been adopted for the timing side camshaft.The variable valve timing system is driven directly by the injection system and performs the function of altering intake valve timing on the basis of engine load and speed requirements.The control unit detects malfunctions in the variable valve timing system or electrical circuit and inhibits the drive.

Function

Operation in closed stage (fc)

When closed phase is required (idling and maximum power zone), electromagnet (1) is deactivated. Valve slide (2) then stays up under the pressure of counterspring (3), thus preventing fluid from channel (A) from reaching the variable valve timing system.In this case, intake valve timing remains unchanged (closed).

Operation in open stage (fa)

When open phase is required (moderate speed at high torque). Electromagnet (1) is excited and presses valve slide (2) down.In this position, fluid from channel (A) enters chamber (B) of the piston and then flows on through a hole into channel (C) inside the piston.The fluid can leave this channel only through the upper hole (in communication with port (D) delivering fluid to the variable valve timing system). Because valve slide (2) is lowered, the lower hole is not in communication with exhaust port (E).The oil flows through channels (D) and (F) into chamber (G), which moves piston (4) sideways toward the engine. Because the piston is fitted with external helical teeth, it is forced to turn clockwise.Its rotation is transmittted via a splined curb toothed section to piston (5) which is tightened onto the threaded shank of camshaft (6) and transmits rotation to the shaft, thus altering intake valve timing by 18°.When the electromagnetic is deactivated, valve slide (2) returns to its original position to cut off the flow of pressurised fluid to piston (4) but allowing fluid to return to the exhaust under the pressure of counterspring (7).Channel (L) allows the camshaft journal to be lubricated under different operating conditions.The fluid that leaks into electromagnet chamber (H) drains out through drainage port (E).

TAPPETS

Specifications

Type

The hydraulic tappets automatically cancel out valve play during engine operation. This offers the advantage of reducing:

  • service requirements.
  • engine noise

Operation

Operation in open stage

When the camshaft can operates tappet (1) and thus piston (2), the fluid trapped in chamber (6) transmits movement of piston (2) directly to sleeve (3) and hence to the valve due to closure of ball valve (4).During this stage, because of the high pressure to which it is subject, part of the fluid in chamber (6) flows through the minimal gap between piston (2) and sleeve (3).

Operation in closed stage

As long as the tappet is pushed along the cam profile by spring (5), a depression builds up inside chamber (6) that opens ball valve (4) to allow fluid to enter.The fluid taken into chamber (6) replaces the fluid that has leaked out during the previous valve opening stage.