96317 - 1092G10 Engine components single drive BELT - R.R.

Refitting

    See in Op. 4450B04 Right FRONT WHEEL (one) - R.R.- Raise the vehicle on the lift.    See in Op. 7055B54 PROTECTION/GUARD under engine - R.R.    See in Op. 7055B42 FRONT WHEEL ARCH LINER (one), left or right - R.R.- < R1 > (right side)    See in Op. 7055B64 Engine compartment DUST SEAL in front wheel arch (one), left or right - R.R.- < R1 > (right side)    See in Op. 1048A50 air inlet pipe to turbocharger - r + r    See in Op. 1048A21 AIR INLET HOSE FROM INTAKE TO FILTER - R.R.    See in Op. 1048A10 COMPLETE AIR FILTER -R.R.    See in Op. 1016A40 Ignition COIL COVER on cylinder head - R.R.1. Undo the bolt (1a), loosen the bolt (1b) and rotate the reaction rod connecting rod.

- Raise the vehicle on the lift.1. Undo the nuts fixing the catalytic converter to the centre section of the exhaust pipe.2. Remove the mounting bracket for the front section of the exhaust pipe.

- Lower the vehicle on the lift, then position a hydraulic lift under the bellhousing.1. Undo the nuts securing the engine mount to the gearbox.- Gradually lower the hydraulic lift and rest the gearbox on the front crossmember.

1. Align the reference openings in the tensioner (1a) using the spanner (1b); fit the lock (1c) when the openings are aligned.

	Description	Code	Function
1c	Lock	1.870.645.000	Automatic belt tensioner retainer for auxiliary components belt

2. Remove the protective cover.3. Undo the bolt retaining the cam tensioner.4. Release and remove the auxiliary shaft drive belt.

Refitting ( Removing ) - Fit the auxiliary shaft drive belt on the pullies.1. Fit the tool (1b) in the openings in the cam tensioner (1a) and tension the belt until the lock (1c) can be inserted in the reference openings in the automatic belt tensioner; tighten the bolt (1d) fixing the cam in this position. Check that the tool (1c) can be inserted in the reference openings and extracted; this means that the belt is correctly tensioned.

	Description	Code	Function
1b	Spanner	1.860.968.000	Tensioning auxiliary shaft belt

	Description	Code	Function
1c	Lock	1.870.645.000	Automatic belt tensioner retainer for auxiliary components belt

	Value - daNm	Fastening	Component	Ø
1d	5	Bolt	VARIOUS S D BELT CAM TENSIONER	M10 X 1.25

- Position a hydraulic lift under the gearbox bellhousing.- Screw in and tighten the bolt fixing the engine support to the gearbox to the recommended torque.

	Value - daNm	Fastening	Component	Ø
.	5	Bolt	POWER UNIT GEAR BOX END RIGID MOUNT	M10 X 1.25

- Raise the vehicle on the lift.- Tighten the nuts fixing the catalytic converter to the centre section of the exhaust pipe.

	Value - daNm	Fastening	Component	Ø
.	(to cable centre section) 2.8	Nut	CATALYTIC CONVERTER (ONE)	M8

- Fit the mounting bracket for the front section of the exhaust pipe.

	Value - daNm	Fastening	Component	Ø
.	(on engine oil sump) 4	Nut	CATALYTIC CONVERTER MOUNT	M10 X 1.25

	Value - daNm	Fastening	Component	Ø
.	(to catalytic converter) 2.8	Bolt	CATALYTIC CONVERTER MOUNT	M8

- Lower the vehicle on the lift.- Connect the connecting rod to the reaction rod and secure it using the bolts.

	Value - daNm	Fastening	Component	Ø
.	(to bracket on bodyshell) 5	Bolt	POWER UNIT REACTION ROD	M10 X 1.25

	Value - daNm	Fastening	Component	Ø
.	(to engine support) 5	Bolt	POWER UNIT REACTION ROD	M10 X 1.25

    See in Op. 1048A10 COMPLETE AIR FILTER -R.R.    See in Op. 1048A21 AIR INLET HOSE FROM INTAKE TO FILTER - R.R.    See in Op. 1048A50 air inlet pipe to turbocharger - r + r    See in Op. 1016A40 Ignition COIL COVER on cylinder head - R.R.    See in Op. 7055B64 Engine compartment DUST SEAL in front wheel arch (one), left or right - R.R.    See in Op. 7055B42 FRONT WHEEL ARCH LINER (one), left or right - R.R.    See in Op. 7055B54 PROTECTION/GUARD under engine - R.R.    See in Op. 4450B04 Right FRONT WHEEL (one) - R.R.    See in Op. 7040D50 ENGINE COMPARTMENT UPPER SOUND INSULATION SHIELD - R.R.- Connect the negative battery lead.- Remove the vehicle from the lift.