75422 - 1004D10 POWER UNIT (manual gearbox), removed - Separate and reassemble

Removing ( Refitting ) - Position a suitable container for collecting the transmission fluid under the differential.1. Undo the plug and drain the transmission fluid into the container.- Remove the container placed under the differential.
- Disconnect the electrical wiring from the starter motor.
DescriptionConnector
.Starter motorA020A
DescriptionConnector
.Starter motorA020B
1. Undo the fixing bolts (1a) and remove the starter motor (1b).2. Undo the fixing bolts (2a) and remove the intermdiate drivehsaft (2b) from the housing.
1. Undo the fastenings and remove the gearbox and differential.2. Undo the bolts (2a) and remove the clutch casing (2b).3. Remove the clutch plate.
Refitting ( Removing ) - Fit the clutch plate and the clutch casing centering them using a suitable tool.
DescriptionCodeFunction
.Tool for centering clutch1.870.081.000Centre the clutch
- Tighten the bolts fixing the clutch drip tray to the flywheel to the recommended torque.
Value - daNmFasteningComponentØ  
.2.8BoltCLUTCH ASSEMBLYM8
- Fit the gearbox-differential unit tightening the nuts and bolts to torque.
Value - daNmFasteningComponentØ  
.8BoltMANUAL GEARBOX/DIFFERENTIALM12 X 1.25
Value - daNmFasteningComponentØ  
.5.5BoltMANUAL GEARBOX/DIFFERENTIALM10 X 1.25
Value - daNmFasteningComponentØ  
.8NutMANUAL GEARBOX/DIFFERENTIALM12 X 1.25
- Fit the starter motor and tighten the fixing bolts to torque.
Value - daNmFasteningComponentØ  
.2.7BoltSTARTER MOTORM8
- Fit the intermediate driveshaft in the housing and press fit it in the housing on the differential.- Tighten the bolts fixing the intermediate driveshaft to the intermediate shaft/engine support.- Connect the motor electrical wiring
DescriptionConnector
.Starter motorA020A
DescriptionConnector
.Starter motorA020B