495367 - 2110B34 MANUAL GEARBOX (6 SPEED) AND DIFFERENTIAL - DISMANTLING AND REASSEMBLING - WASHING AND CHECKING COMPONENTS - REPLACING SYNCHRONIZERS, INTERNAL CONTROLS, SHAFTS AND BEARINGS, IF NECESSARY

Refitting

1. Remove the layshaft front bearing outer race (1a) using tools (1b) and (1c).

	Description	Code	Function
1b	Extractor/Fitting tool	1.870.655.000	Removing layshaft front bearing outer race

	Description	Code	Function
1c	Mallet	1.840.206.001	Removing layshaft front bearing outer race

1. Remove the main shaft front bearing outer race (1a) using the tool (1b).

	Description	Code	Function
1b	Extractor/Fitting tool	1.870.658.000	Removing main shaft front bearing outer race

1. Remove the gear control rod bushes (1a) from the bellhousing using the tool (1b).

	Description	Code	Function
1b	Extractor/Fitting tool	1.870.657.000	Removing bushes in gear control rod housing for support joining gearbox to engine

1. Remove the gear control rod bushes (1a) and plugs (1b) from the gearbox casing using the tool (1c).

	Description	Code	Function
1b	Extractor/Fitting tool	1.870.657.000	Removing bushes in gear control rod housing and gearbox casing plugs.

1. Remove the gear engagement safety casing (1a) using a special extractor (1b).

1. Remove the gear selector shaft guide bush (1a) using a suitable tool (1b).

Refitting ( Removing ) - Apply the recommended sealant to a new guide bush for the gear shaft.

	Description	Qty.	Component	Type	Classification
.	Loctite 270	-	GUIDE BUSH FOR GEAR SELECTOR SHAFT	Sealant	-

1. Fit the new control rod bushes (1a) on the gearbox casing using the tool (1b).

- Apply the recommended sealant to the new gear control rod bushes.

	Description	Qty.	Component	Type	Classification
.	Loctite 270	-	GEAR ENGAGEMENT SAFETY CASING	Sealant	-

1. Fit the new gear engagement safety casing (1a) using a suitable tool (1b).

- Apply the recommended sealant to the new gear control rod bushes.

	Description	Qty.	Component	Type	Classification
.	Loctite270	-	GEAR CONTROL ROD HOUSING BUSHES	Sealant	-

1. Fit the new control rod bushes (1a) on the gearbox casing using the tool (1b).

	Description	Code	Function
1b	Extractor/Fitting tool	1.870.657.000	Fitting gear control rod housing bushes on gearbox casing.

- Apply the recommended sealant to a new gear engagement safety casing.

	Description	Qty.	Component	Type	Classification
.	Loctite 270	-	GEAR CONTROL ROD PLUGS	Sealant	-

1. Fit the new gear control rod plugs (1a) using a suitable fitting tool (1b).

- Apply the recommended sealant to the new gear control rod plugs.

	Description	Qty.	Component	Type	Classification
.	Loctite270	-	GEAR CONTROL ROD HOUSING BUSHES	Sealant	-

1. Fit the new gear control rod plugs (1a) using a suitable fitting tool (1b).

	Description	Code	Function
1b	Extractor/Fitting tool	1.870.657.000	Fitting gear control rod bushes on gearbox casing.

1. Fit the main shaft front bearing outer race (1a) using a hydraulic press and tools (1b) and (1c).

	Description	Code	Function
1a	Fitting tool	1.870.656.000	Fitting main shaft front bearing outer race

	Description	Code	Function
1b	Grip	1.874.365.000	Fitting main shaft front bearing outer race

1. Fit the layshaft front bearing outer race (1a) using a hydraulic press and tools (1b) and (1c).

	Description	Code	Function
1b	Fitting tool	1.870.656.000	Fitting main shaft front bearing outer race

	Description	Code	Function
1c	Grip	1.874.365.000	Fitting main shaft front bearing outer race

    See in Op. 2110B26 MANUAL GEARBOX (6 speed) and differential - Dismantling and reassembly - Washing components - Replacing synchronizers and internal controls, if necessary