1032B16 TOOTHED TIMING DRIVE BELT - R.R. WITH ENGINE REMOVED - Lancia - THESIS - eLearn

498121 - 1032B16 Toothed timing drive belt - R.R. with engine removed

) - Position the engine on a suitable workbench.1. Remove the engine components single belt pulley plug.2. Undo the bolt (2a) and remove the engine components single belt pulley (2b).

1. Fit the flywheel lock.

	Description	Code	Function
1	Counter-torque	1.860.846.000	Flywheel lock

1. Undo the bolts (1a) and remove the crankshaft pulley (1b).- Remove the flywheel lock.

	Description	Code	Function
.	Counter-torque	1.860.846.000	Flywheel lock

1. Undo the bolts (1a) and remove the timing drive belt guards (1b).2. Undo the bolts (2a) and remove the power unit reaction rod mounting bracket (2b).3. Loosen the timing belt tensioner nut.4. Release and remove the toothed timing drive belt.

Refitting ( Removing

) 1. Undo the bolt fixing the crankcase front cover shown in the diagram.- Temporarily fit the toothed timing drive belt on the drive pulley.2. Fit the tool (2a) and fasten it using the calibrated screw (2b).

The crankshaft must be rotated, using small movements, to allow the locating dowel to be fitted on the toothed timing belt drive pulley.

	Description	Code	Function
2a	Template	1.860.905.000	Engine tuning

	Description	Code	Function
2b	Calibrated screw	1.860.905.010	Engine tuning

1. Check that the timing references are aligned.2. Fully fit the toothed timing drive belt.3. Use a screwdriver in the opening (3a) for leverage until the reference for the tensioner (3b) corresponds with the reference opening (3c) and tighten the moving tensioner nut (3b) to the recommended torque in this position.

	Value - daNm	Fastening	Component	Ø
3d	4.6 ÷ 6.6	Nut	MOBILE TIMING TENSIONER	M10

- Remove the tools.

	Description	Code	Function
.	Template	1.860.905.000	Engine tuning

	Description	Code	Function
.	Calibrated screw	1.860.905.010	Engine tuning

- Tighten the bolt fixing the crankcase front cover removed previously.

- Rotate the crankshaft through two revolutions.- Check once again that the timing references and the tensioning reference on the moving tensioner correspond.- Place the power unit reaction rod mounting bracket back in its housing and secure it by tightening the bolts to the recommended torque.

	Value - daNm	Fastening	Component	Ø
.	4.6 ÷ 6.6	Bolt	REACTION LINK BRACKET ON ENGINE	M10

- Fit the timing belt covers and secure them using the bolts.- Fit the flywheel lock.

	Description	Code	Function
.	Counter-torque	1.860.846.000	Flywheel lock

- Position the crankshaft pulley in its housing and secure it tightening the bolts to the recommended torque.

	Value - daNm	Fastening	Component	Ø
.	2.3 - 3.3 (counter-balance shaft pulley side)	Bolt	CRANKSHAFT PULLEY	M8

- Remove the flywheel lock.

	Description	Code	Function
.	Counter-torque	1.860.846.000	Flywheel lock

- Place the single engine components belt pulley back in its housing, secure it tightening the bolt to the recommended torque, then refit the plug.

	Value - daNm	Fastening	Component	Ø
.	2.3 ÷ 3.3	Bolt	SINGLE BELT FIXED TENSIONER ENGINE	M8