15002188 - 1004E ENGINE ASSEMBLY INSPECTION AND REPAIRS

Subject	Value	Validity
Crankshaft	mm	2.4 JTD 10V
End float	0.049 - 0.211
Cylinder block/crankcase	mm	2.4 JTD 10V
Cylinder head support surface flatness	< 0.1
Cylinder block/crankcase	mm	2.4 JTD 10V
Cylinder liner bore	82.000 - 82.010
	82.010 - 82.020
	82.020 - 82.030
Cylinder block/crankcase	mm	2.4 JTD 10V
Cylinder liner taper	< 0.005
Cylinder block/crankcase	mm	2.4 JTD 10V
Cylinder liner ovality	< 0.05
Cylinder block/crankcase	mm	2.4 JTD 10V
Cylinder liner oversize	0.1
Bearing caps	mm	2.4 JTD 10V
Main journal seat diameter	63.691 ÷ 63.732
Crankshaft	mm	2.4 JTD 10V
Main journal diameter	59.994 ÷ 60.000
	59.987 ÷ 59.993
	59.982 ÷ 59.986
Crankshaft	mm	2.4 JTD 10V
Main journal undersize	0.127
Crankshaft	mm	2.4 JTD 10V
Crankpin diameter	50.799 ÷ 50.805
	50.793 ÷ 50.799
	50.787 ÷ 50.793
Crankshaft	mm	2.4 JTD 10V
Crankpin undersize	0.127
Small end bush	mm	2.4 JTD 10V
Inner diameter	26.006 - 26.012
Pistons	mm	2.4 JTD 10V
Piston bush internal diameter	25.999 ÷ 26.004
Gudgeon pins	mm	2.4 JTD 10V
Outer diameter	25.982 ÷ 25.987
Piston rings	mm	2.4 JTD 10V
1st piston ring gap	0.25 ÷ 0.40
2nd piston ring gap	0.25 ÷ 0.50
Oil scaper ring	mm	2.4 JTD 10V
Oil scraper ring gap	0.25 ÷ 0.50
Pistons	mm	2.4 JTD 10V
Outer diameter	81.920 ÷ 81.930
	81.930 ÷ 81.940
	81.940 ÷ 81.950
Piston rings	mm	2.4 JTD 10V
End float	0.020 ÷ 0.060
Oil scaper ring	mm	2.4 JTD 10V
End float	0.030 - 0.065
Connecting rods	mm	2.4 JTD 10V
Big end diameter	53.883 ÷ 53.923
Cylinder head gasket	mm	2.4 JTD 10V
Shim (no reference)	0.770 ÷ 0.870
Shim (one reference)	0.870 ÷ 0.970
Shim (two references)	0.970 ÷ 1.070
Cylinder head gasket	mm	2.4 JTD 10V
Average maximum piston projection	0.014 ÷ 0.104
Average maximum piston projection	0.105 ÷ 0.205
Average maximum piston projection	0.206 ÷ 0.294