1032B16 TOOTHED TIMING BELT - R.R. WITH ENGINE REMOVED - Lancia - THESIS - eLearn

850115 - 1032B16 TOOTHED timing BELT - R.R. with engine removed

) 1. Position the flywheel retaining tool in its seat.

	Description	Code	Function
1	Flywheel lock	1.860.846.001	Prevent the rotation of the crankshaft

1. Undo bolts (1a) securing crankshaft pulley (1b) and remove.2. Undo bolt (2a) and remove the single engine component drive belt fixed tensioner (2b).

1. Undo bolts (1a) and remove the protective timing covers (1b).

1. Loosen the moving timing tensioner nut.2. Remove the toothed timing belt.

Refitting ( Removing

) 1. Remove plug (1a) and fit camshaft timing tool (1b) to the cylinder head extension.

Check the tools marked "A" are correctly fitted in the seat on the camshaft.

	Description	Code	Function
1b	Templates	1.870.896.900	Engine tuning

1. Undo the bolt fixing the crankcase front cover shown in the diagram.- Temporarily fit the toothed timing drive belt on the toothed drive pulley.2. Fit the tool (2a) and fasten it using the calibrated screw (2b).

The crankshaft must be rotated, using small movements, to allow the locating dowel on the timing drive pulley to be inserted in the opening in the tool.

	Description	Code	Function
2a	Template	1.860.905.000	Engine tuning

	Description	Code	Function
2b	Calibrated screw	1.860.905.010	Engine tuning

1. Fully fit the toothed timing drive belt.2. Use a screwdriver for leverage in the opening (2a) until the reference for the tensioner (2b) is aligned with the opening reference (2c) and, in this position, tighten the nut (2d) for the belt tensioner to the recommended torque.

	Value - daNm	Fastening	Component	Ø
6	2.5	Nut	MOBILE TIMING TENSIONER	M8

- Remove the timing adjustment tools.

	Description	Code	Function
.	Templates	1.870.896.900	Engine tuning

	Description	Code	Function
.	Calibrated screw	1.860.905.010	Engine tuning

	Description	Code	Function
.	Template	1.860.905.000	Engine tuning

- Rotate the crankshaft through two revolutions.- Re-check the timing by fitting the timing adjustment tools.- Check the tension references on the timing belt tensioner are aligned.- Tighten the bolt securing the crankcase front cover removed previously.- Tighten the plug on the cylinder head extension for fitting the exhaust side timing tool.- Fit the toothed timing belt protective guards and tighten the retaining bolts.- Position the flywheel retaining tool in its seat.

	Description	Code	Function
.	Flywheel lock	1.860.846.001	Prevent the rotation of the crankshaft

- Fit the crankshaft pulley and tighten the fixing bolts.

	Value - daNm	Fastening	Component	Ø
.	2.5	Bolt	CRANKSHAFT PULLEY	M8

- Fit the engine single drivebelt fixed tensioner and tighten the bolt.- Remove the flywheel lock.

	Description	Code	Function
.	Flywheel lock	1.860.846.001	Prevent the rotation of the crankshaft