850173 - 1032D12 Timing system protective COVER(S) - R.R.

Refitting

    See in Op. 4450B04 Right FRONT WHEEL (one) - R.R.    See in Op. 7055B42 FRONT WHEEL ARCH LINER (one), left or right - R.R.    See in Op. 7055B64 Engine compartment DUST SEAL in front wheel arch (one), left or right - R.R.    See in Op. 1016A10 SOUND-PROOFING COVER - R.R.    See in Op. 7040D50 ENGINE COMPARTMENT UPPER SOUND INSULATION SHIELD - R.R.    See in Op. 1048B44 RIGID air supply PIPE from heat exchanger to intake manifold - R.R.    See in Op. 1048A56 UPPER RESONATOR - R.R.    See in Op. 1092G10 Engine components single drive BELT - R.R.    See in Op. 1092G21 Engine components single belt FIXED TENSIONER - R.R. with belt removed    See in Op. 1092A10 Crankshaft PULLEY - R.R.1. Disconnect the electrical connection for the engine coolant level sensor.

	Description	Connector
1	Engine coolant level sensor	K026

2. Undo the nut fixing the engine coolant reservoir and the screen washer fluid filler pipe.3. Remove the windscreen washer fluid filler pipe.- Position a suitable container for collecting the engine coolant.4. Disconnect the flexible engine coolant recirculation pipes from the reservoir (4a) and the flexible pipe from the rigid pipe (4b).5. Remove the engine coolant reservoir.

1. Undo the retaining bolts.2. Remove the lower section of the timing protective cover.

1. Remove the pin (1b) using the tool (1a) on the moving tensioner.

	Description	Code	Function
1a	Spanner	1.860.968.000	Tensioning auxiliary shaft belt

	Description	Code	Function
1b	Lock	1.870.645.000	Tensioning auxiliary shaft belt

2. Undo the fixing bolt (2a) and remove the services belt moving tensioner (2b).

1. Undo the fixing bolts (1a) and remove the power assisted steering pump pulley (1b).

1. Undo the fixing bolt (1b) using the special hexagonal spanner (1a).

	Description	Code	Function
1a	Spanner	1.871.001.100	Spanner for timing guard

2. Undo the remaining fixing bolts using an ordinary spanner.3. Remove the timing belt upper cover.

Refitting ( Removing ) - Fit the upper part of the protective cover and tighten the fixing bolts to the recommended torque and tighten the remaining fixing bolts using the special tool.

	Description	Code	Function
.	Spanner	1.871.001.100	Spanner for timing guard

	Value - daNm	Fastening	Component	Ø
.	0.9	Bolt	TIMING BELT PROTECTIVE COVER(S)	M6

- Fit the power assisted steering pump pulley in the housing on the support.- Tighten the bolts fixing thepower assisted steering pump to the support to torque.

	Value - daNm	Fastening	Component	Ø
.	2.5	Bolt	POWER STEERING PUMP	M8

1. Fit the auxiliary shaft drive belt moving tensioner.2. Tighten the fixing bolts to torque.

	Value - daNm	Fastening	Component	Ø
2	2.5	Bolts	SINGLE BELT MOVING TENSIONER VARIOUS	M8

	Value - daNm	Fastening	Component	Ø
2	6	Bolts	SINGLE BELT MOVING TENSIONER VARIOUS	M10

3. Fit the moving tensioner spring pre-loading pin (3b) acting on the moving tensioner using the tool (3b).

	Description	Code	Function
3a	Spanner	1.860.968.000	Tensioning auxiliary shaft belt

	Description	Code	Function
3b	Lock	1.870.645.000	Tensioning auxiliary shaft belt

- Fit the lower section of the protective cover tightening the fixing bolts to torque.

	Value - daNm	Fastening	Component	Ø
.	0.9	Bolt	TIMING BELT PROTECTIVE COVER(S)	M6

- Connect the engine coolant pipes to the reservoir.- Position the engine coolant reservoir in the special housing together with the screen washer fluid filler pipe.- Tighten the engine coolant reservoir fixing nut.- Connect the electrical connection for the engine coolant level sensor.

	Description	Connector
.	Engine coolant level sensor	K026

    See in Op. 1092A10 Crankshaft PULLEY - R.R.    See in Op. 1092G21 Engine components single belt FIXED TENSIONER - R.R. with belt removed    See in Op. 1092G10 Engine components single drive BELT - R.R.    See in Op. 1048A56 UPPER RESONATOR - R.R.    See in Op. 1048B44 RIGID air supply PIPE from heat exchanger to intake manifold - R.R.    See in Op. 7040D50 ENGINE COMPARTMENT UPPER SOUND INSULATION SHIELD - R.R.    See in Op. 1016A10 SOUND-PROOFING COVER - R.R.    See in Op. 7055B64 Engine compartment DUST SEAL in front wheel arch (one), left or right - R.R.    See in Op. 7055B42 FRONT WHEEL ARCH LINER (one), left or right - R.R.    See in Op. 7055B54 PROTECTION/GUARD under engine - R.R.    See in Op. 4450B04 Right FRONT WHEEL (one) - R.R.- Top up the engine coolant, following the instructions in the description:    See in Op. 0010T21 ENGINE COOLANT - Check density and top up if necessary- Connect the negative battery terminal.- Remove the vehicle from the lift.