15002217 - 1004E ENGINE ASSEMBLY INSPECTION AND REPAIRS

SubjectValueValidity
Crankshaftmm2.4 JTD 20V
End float-
Cylinder block/crankcasemm2.4 JTD 20V
Cylinder head support surface flatness < 0.1
Cylinder block/crankcasemm2.4 JTD 20V
Cylinder liner bore82.000 - 82.010
82.010 - 82.020
82.020 - 82.030
Cylinder block/crankcasemm2.4 JTD 20V
Cylinder liner taper < 0.005
Cylinder block/crankcasemm2.4 JTD 20V
Cylinder liner ovality < 0.05
Cylinder block/crankcasemm2.4 JTD 20V
Cylinder liner oversize0.1
Cylinder head gasketmm2.4 JTD 20V
Shim (no reference)0.82
Cylinder head gasketmm2.4 JTD 20V
Average maximum piston projection0.201 ÷ 0.295
Cylinder head gasketmm2.4 JTD 20V
Shim (two references)1.02
Cylinder head gasketmm2.4 JTD 20V
Average maximum piston projection0.101 ÷ 0.200
Cylinder head gasketmm2.4 JTD 20V
Shim (one reference)0.92
Cylinder head gasketmm2.4 JTD 20V
Average maximum piston projection0.020 ÷ 0.100
Connecting rodsmm2.4 JTD 20V
Big end diameter53.897 ÷ 53.909
Crankshaftmm2.4 JTD 20V
Main journal diameter - Category A59.994 ÷ 60.000
Category B59.988 ÷ 59.994
Category C59.982 ÷ 59.988
Crankshaftmm2.4 JTD 20V
Main journal undersize0.127
Crankshaftmm2.4 JTD 20V
Crankpin diameter - Category A50.799 ÷ 50.805
Category B50.793 ÷ 50.799
Category C50.787 ÷ 50.793
Crankshaftmm2.4 JTD 20V
Main journal undersize0.127
Small end bushmm2.4 JTD 20V
Inner diameter26.006 - 26.014
Pistonsmm2.4 JTD 20V
Piston bush internal diameter25.999 ÷ 26.004
Gudgeon pinsmm2.4 JTD 20V
Outer diameter25.982 ÷ 25.987
Piston ringsmm2.4 JTD 20V
1st piston ring gap0.20 ÷ 0.35
2nd piston ring gap- ÷ -
Oil scaper ringmm2.4 JTD 20V
Oil scraper ring gap- ÷ -
Pistonsmm2.4 JTD 20V
Outer diameter - Category A81.920 ÷ 81.930
Category B81.930 ÷ 81.940
Category C81.940 ÷ 81.950
Piston ringsmm2.4 JTD 20V
End float- ÷ -
Oil scaper ringmm2.4 JTD 20V
End float-
Bearing capsmm2.4 JTD 20V
Main journal seat diameter63.705 ÷ 63.718