1004D13 POWER UNIT (AUTOMATIC TRANSMISSION) WITH SUPPORT FRAME ASSEMBLY, FRONT SUSPENSION REMOVED - SEPARATION AND REASSEMBLY - Lancia - THESIS - eLearn

183466 - 1004D13 POWER UNIT (automatic transmission) with support frame assembly, front suspension removed - Separation and reassembly

) 1. Undo the connectors on the power assisted steering pump for the fluid inlet (1a) and outlet (1b) pipes, keeping the copper washers underneath.

1. Release the power assisted steering fluid supply and return pipes (1a) from the retaining bands (1b) on the timing covers and under the alternator.

- Position a suitable container for collecting the engine coolant.1. Open the bands (1a) and disconnect the coolant hose (1b) from the thermostat unit (1c) and from the gearbox fluid heat exchanger (1d).

1. Open the bands (1a) retaining the boots (1b) and remove the driveshafts (1c)

1. Using a stand (1a) and a suitable hoist (1b), secure the power unit.

1. Undo the nut fixing the timing side engine support.

1. Undo the nut fixing the rear engine support, then lift the power unit from the support frame and rest it on a stand.

Refitting ( Removing

) 1. Using a suitable lifting system, raise the power unit from the stand and position it on the support frame, then secure the timing side engine support, tightening the fixing nut to the recommended torque.

	Value - daNm	Fastening	Component	Ø
1a	(Engine support) 4.5	Nut	RIGID ENGINE MOUNT, TIMING SIDE	M10 X 1.25

1. Position the rear support (1b) tightening the fixing nut (1a) to the recommended torque.

	Value - daNm	Fastening	Component	Ø
1b	(to the flexible mounting) 4	Nut	RIGID REAR SUPPORT POWER UNIT	M10

- Remove the lifting system- Position the driveshafts, which have been greased with the recommended product, and secure the boots using the bands.

	Description	Qty.	Component	Type	Classification
.	TUTELA MRM 3	-	DRIVESHAFT CONSTANT VELOCITY JOINTS	Grease	-

- Connect the coolant hose to the thermostat unit and to the gearbox fluid heat exchanger, then close the retaining bands.- Secure the power assisted steering fluid supply and return pipes to the retaining bands.1. Tighten the connectors on the power assisted steering pump for the fluid inlet (1a) and outlet (1b) pipes, positioning the copper washers.

	Value - daNm	Fastening	Component	Ø
1a	4	Connector	POWER STEERING PUMP SUPPLY PIPE	M18 X 1.5

	Value - daNm	Fastening	Component	Ø
1b	4	Connector	POWER ASSISTED STEERING PUMP/BOX PIPE	M16 X 1.5