1088C20 WATER PUMP - R.R. WITH ENGINE REMOVED - Lancia - THESIS - eLearn

505999 - 1088C20 Water pump - R.R. with engine removed

) 1. Undo the bolts (1a) and remove the timing belt guards (1b).

1. Loosen the timing belt tensioner bolts.2. Release the timing drive belt from the camshaft drive pullies.

1. Undo the bolts (1a) and remove the water pump drive pulley (1b).2. Undo the bolt (2a) and remove the timing belt fixed tensioner (2b).3. Undo the bolts (3a) and remove the water pump (3b) complete with gasket (3c).

Refitting ( Removing

) - Fit the water pump with a new gasket and secure it to the crankcase tightening the bolts to torque C.

	Value - daNm	Fastening	Component	Ø
.	0.8 - 1.2	-	WATER PUMP	M6

- Fit the fixed belt tensioner for the timing belt and fasten it using the bolt.- Fit the water pump drive pulley and secure it using the bolts.

	Value - daNm	Fastening	Component	Ø
.	0,8 - 1,2	-	ENGINE OIL PUMP DRIVE PULLY	M6

- Engine tuning.1. Fit tool A in place of the camshaft caps removed.

	Description	Code	Function
.	Template Kit	1.860.820.000	Timing

1. Position the template for the right inlet cylinder no. 1 1.860.820.0012. Position the template for the right exhaust cylinder no. 1 1.825.040.0023. Position the template for the left exhaust cylinder no. 4 1.825.040.0034. Position the template for the left inlet cylinder no. 6 1.860.820.002

- Loosen the bolts for the camshaft drive pullies using the special tool for counter-torque.

	Description	Code	Function
.	Support for counter-torque	1.860.831.000	-

- Fit the timing belt drive pulley.1. Fit the tool A (1a) complete with dial gauge (1b) in the seat for the spark plug for cylinder no. 1.

	Description	Code	Function
1a	Extension	1.860.895.000	-

- Rotate the crankshaft through small rotations (in both directions) until the piston for the right head timing side cylinder no. 1 is at T.D.C. in the explosion stroke.

Take care that the last rotation of the crankshaft is in the direction of rotation of the engine.

1. Fit the timing drive belt starting from the drive pulley and continuing in an anti-clockwise direction making sure that the drive branches are properly taut.

1. Fit the tool (1a) and secure it using bolt (1b) for the alternator and bolt (1c) for the water pump.

A suitable spacer should be fitted on the bolt (1b) to regain the size of the alternator.

The tooth (1d) for the tool should engage with the moving part of the timing belt tensioner.

	Description	Code	Function
1a	Belt tensioner	1.860.950.000	-

2. Act on the belt tensioner tool nut (2a) until the moving reference for the belt tensioner (2b) is under the fixed reference.

1. Tighten the bolts (1a) for the camshaft drive pullies to torque C using tools (1b) A for counter-torque.

	Value - daNm	Fastening	Component	Ø
1a	7.3 - 10.6	-	CAMSHAFT DRIVE PULLIES	M10

	Description	Code	Function
1b	Support for counter-torque	1.860.831.000	-

- Remove the tool A.

	Description	Code	Function
.	Template Kit	1.860.820.000	-

- Fit the camshaft caps in place of the tool removed and secure them by tightening the bolts to torque C.

	Value - daNm	Fastening	Component	Ø
.	1.8 - 2.5	Bolt	CAMSHAFT CAPS	M8

- Rotate the crankshaft through two revolutions in its direction of rotation to allow the timing belt to bed in.1. Check that the moving reference for the timing belt tensioner coincides with the fixed reference.2. If the references are not aligned, gently release the tensioner tension acting on the nut for the tensioning tool until the reference coincide.3. Tighten the bolts for the timing belt tensioner to torque C.

	Value - daNm	Fastening	Component	Ø
3	2.4 - 3.2	Bolt	TIMING BELT TENSIONER	M8

- Remove the tool A.

	Description	Code	Function
.	Belt tensioner	1.860.950.000	-

1. Fit the tool A.

	Description	Code	Function
1	Counter-torque	1.860.779.000	-

2. Fit the engine components single belt pulley (2a) and secure it tightening the nuts (2b) to torque C.

	Value - daNm	Fastening	Component	Ø
2d	23.2 ÷ 31.2	Nut	SINGLE ENGINE COMPONENTS DRIVE BELT PULLEY	M28

- Remove the tool A.

	Description	Code	Function
.	Counter-torque	1.860.779.000	-

- Fit the tappet covers and secure them using the bolts.- Fit the ignition coils and secure them using the bolts.- Fit the protective timing cover mounting bracket and secure it using the bolts.- Fit the timing belt guards and secure them using the bolts.- Place the electrical wiring in position and fasten it to the bands.- Connect the electrical connections to the ignition coils.- Connect the electrical connections to the injectors.- Fit the electrical wiring mounting brackets to the tappet covers and secure them using the bolts.- Connect the electrical connection for the front detonation sensor.- Fit the ignition coil cover for the left cylinder head and secure it using the bolts.- Connect the earth lead to the left cylinder head tappet cover.- Connect the electrical connection to the engine coolant temperature sensor.- Connect the electrical connection for the rear detonation sensor.- Connect the electrical connection for the engine rpm and timing sensor.- Connect the electrical connection for the cam angle sensor.- Fit the intake chamber assembly and secure it using the bolts.- Tighten the bands securing the air intake manifolds to the intake chamber.- Connect the engine oil vapour recovery pipe.- Connect the electrical connection for the throttle casing.- Connect the earth lead to the left cylinder head tappet cover.