495632 - 1004E10 ENGINE, removed - Remove cylinder head and oil sump for inspection - Includes positioning on stand and Removal

    See in Op. 1004D40 ENGINE - Position on stand and Remove1. Open the cover for the electrical connections box.2. Disconnect the electrical connection for the timing side knock sensor.
DescriptionConnector
2 Detonation sensor - 2K050
1. Loosen the bands securing the intake manifolds to the air chamber.2. Loosen the band fixing the engine oil vapour recovery pipe to the air chamber,3. Disconnect the electrical connection from the throttle casing with D.V.L.
DescriptionConnector
3 Integrated throttle casing actuatorN075
1. Unscrew the retaining bolt (1a) and disconnect the earth lead (1b) from the air chamber.
DescriptionConnector
1b Earth on engineC040
2. Undo the bolt fixing the strengthening strut to the support on the engine for the reaction rod.3. Undo the bolts (3a) and remove the air chamber assembly (3b).
1. Undo the bolts (1a) and remove the intake manifolds (1b) complete with hoses (1c).2. Remove the seals.
1. Disconnect the electrical connections from the right cylinder head injectors.
DescriptionConnector
1 InjectorN070A
DescriptionConnector
1 InjectorN070B
DescriptionConnector
1 InjectorN070F
DescriptionConnector
1 InjectorN070E
DescriptionConnector
1 InjectorN070D
DescriptionConnector
1 InjectorN070C
2. Disconnect the electrical connections from the right cylinder head ignition coils.
DescriptionConnector
2 Ignition coilA030A
DescriptionConnector
2 Ignition coilA030B
DescriptionConnector
2 Ignition coilA030C
DescriptionConnector
2 Ignition coilA030D
DescriptionConnector
2 Ignition coilA030E
DescriptionConnector
2 Ignition coilA030F
3. Undo the bolts (3a) and move the electrical wiring duct (3b) to the side.
1. Undo the bolt (1a) and remove the cam angle sensor (1b) from its housing.
Take care not to damage the cam angle sensor.
1. Undo the bolts (1a) and remove the ignition coils (1b) from the right cylinder head.
1. Disconnect the electrical connection ffrom the water temperature sensor.
DescriptionConnector
1 Engine coolant temperature sensor/sender unitK036
2. Open the cover for the electrical connections box.3. Release the electrical connections and the wiring from the connector box.
1. Undo the bolts (1a) and remove the thermostat (1b) complete with connector box (1c).2. Remove the connector
1. Disconnect the electrical connection for the flywheel side knock sensor.
DescriptionConnector
1 Detonation sensor - 2K051
2. Disconnect the electrical connection for the rpm sensor.
DescriptionConnector
2 Rpm sensorK046
1. Undo the nut (1a) and disconnect the earth lead (1b) from the left cylinder head.
DescriptionConnector
1b Earth on engineC040
1. Undo the bolts (1a) and remove the ignition coil cover on the left cylinder head (1b).
1. Disconnect the electrical connections from the left cylinder head injectors.
DescriptionConnector
1 InjectorN070A
DescriptionConnector
1 InjectorN070B
DescriptionConnector
1 InjectorN070F
DescriptionConnector
1 InjectorN070E
DescriptionConnector
1 InjectorN070D
DescriptionConnector
1 InjectorN070C
2. Disconnect the electrical connections from the left cylinder head ignition coils.
DescriptionConnector
2 Ignition coilA030A
DescriptionConnector
2 Ignition coilA030B
DescriptionConnector
2 Ignition coilA030C
DescriptionConnector
2 Ignition coilA030F
DescriptionConnector
2 Ignition coilA030E
DescriptionConnector
2 Ignition coilA030D
3. Undo the bolts (3a) and move the electrical wiring duct (3b) to the side.4. Remove the engine wiring.
1. Undo the bolts (1a) and remove the ignition coils (1b) from the left cylinder head.
1. Disconnect the rapid connector for the fuel manifold pipes.
1. Undo the bolts (1a) and remove the upper protective timing cover (1b).
1. Undo the bolts (1a) and remove the lower protective timing covers (1b).
1. Loosen the timing belt moving tensioner fixing bolts.2. Release the timing drive belt from the driven pullies.
1. Undo the bolt fixing the left rear protective timing cover to the right cylinder head.
1. Undo the bolts (1a), the bolt (1b) and remove the bracket (1b).
1. Undo the power assisted steering pump fixing bolt.
1. Undo the bolts (1a) and remove the left cylinder head tappet cover (1b) complete with gasket.
1. Undo the bolts (1a) fixing the driven toothed pullies using the tool (1b) for counter-torque.
DescriptionCodeFunction
1b Counter-torque1.822.146.000Loosen/tighten driven toothed pulley bolts
1. Remove the toothed driven pullies (1a) using the tool (1b).
DescriptionCodeFunction
1b Extractor1.860.954.001Extracting toothed driven pullies
1. Undo the bolts (1a) and remove the fixed timing belt tensioners (1b).2. Undo the bolts (2a) and remove the left protective timing cover (2b).
1. Undo the nuts (1a) fixing the left cylinder head using the tool (1b).
DescriptionCodeFunction
1b Spanner1.822.121.000Loosen/tighten cylinder head fixing bolts
- Remove the left cylinder head and the gasket.
1. Undo the bolts (1a) and remove the right rear protective timing cover (1b).
1. Undo the bolts (1a) and remove the right cylinder head tappet cover (1b) complete with gasket.
1. Undo the bolts (1a) and remove the alternator bracket (1b).
1. Undo the nuts (1a) fixing the right cylinder head using the tool (1b).
DescriptionCodeFunction
1b Spanner1.822.121.000Loosen/tighten cylinder head fixing bolts
- Remove the right cylinder head and the gasket.
1. Fit the cylinder liner/bore locks.
DescriptionCodeFunction
1 Cylinder bore lock1.820.279.000Keep the cylinder liners/bores in their seats
- Rotate the engine through 180° on the overhaul stand.1. Undo the bolt (1a) and remove the engine components single belt fixed tensioner (1b).
1. Undo the bolts (1a) and remove the rpm sensor protection (1b).2. Remove the rpm sensor complete with mounting.
1. Undo the bolts fixing the engine oil sump.2. Cut the crankcase sump sealant using the tool.
DescriptionCodeFunction
2 Blade1.870.718.000Cut the crankcase sump sealant
3. Remove the crankcase sump.